Production Lines

Turnkey Automatic Coffee Powder Production Line

SKU: 1600105130027
Category: Production Lines

This Instant Coffee Powder Production Line is designed for efficient processing from raw coffee bean to finished instant coffee powder. The line includes multiple stages such as pre-treatment, roasting, extraction, separation, concentration, drying, and granulation. It...

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Section:: Production Lines
Category:: Production Lines
SKU:: 1600105130027

Sold by Afrimart Online

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Product Description

Instant Coffee Powder Production Line Specifications

This Instant Coffee Powder Production Line is designed for efficient processing from raw coffee bean to finished instant coffee powder. The line includes multiple stages such as pre-treatment, roasting, extraction, separation, concentration, drying, and granulation. It is a fully automated system with high productivity, high-quality output, and versatility in processing.

System Overview:

Pre-treatment → Roasting → Extraction → Separation → Concentration → Freeze Drying / Spray Drying → Agglomeration / Granulation → Automatic Control → Washing In Place

Specifications:

Specification	KFD-50	KFD-100	KFD-150	KFD-200	KFD-250	KFD-300
Nominal Output (Kg/H)	50	100	150	200	250	300
Annual Output (8000H/Y) (Ton/Y)	400	800	1,200	1,600	2,000	2,400
Area Required (m²)	600-700	700-800	850-950	1,000-1,100	1,050-1,150	1,100-1,200
Product Collection Rate	99-99.7% (Depend on specification, configuration, and URS)
Final Moisture Content (%)	< 3% (Depends on URS)
Bulk Density of Product (Kg/L)	0.18-0.35 (Depends on configuration, specification, and processing parameters)
Average Particle Size (µ)	100-350 (Depends on configuration, specification, and processing parameters)
Discharge Temperature (°C)	35-45°C (Depends on configuration and URS)
Fuel	Natural gas suggested for drying section. Steam boiler works with any fuel, including combustible waste material (e.g., extracted coffee beans mixed with coal).

Features:

Comprehensive System: The entire coffee processing plant includes the following stages: transportation, weighing, cleaning, roasting, extraction, evaporation, aroma treatment, spray drying, and packaging.
High Output: The production capacity ranges from 50 kg/h to 300 kg/h, with annual outputs ranging from 400 tons to 2,400 tons, depending on the model.
Space Efficient: The required area for operation ranges from 600 m² to 1,200 m², depending on the model.
Product Quality Control: High product collection rate (99-99.7%) with moisture content kept below 3%, and bulk density between 0.18 and 0.35 kg/L for ideal quality.
Fuel Flexibility: The system can operate with natural gas for the drying section and can utilize a variety of fuels for steam boilers, including combustible waste materials like extracted coffee beans mixed with coal.

The Instant Coffee Powder Production Line is designed for large-scale production with flexibility in fuel use and high-efficiency processing for high-quality instant coffee.

Frequently Asked Questions

What is the capacity range of the Turnkey Automatic Coffee Powder Production Line?

The production capacity of the line ranges from 50 kg/h to 300 kg/h, with annual outputs from 400 tons to 2,400 tons, depending on the model.

What processes are included in the coffee powder production line?

The production line includes several stages: pre-treatment, roasting, extraction, separation, concentration, drying (freeze drying or spray drying), granulation, automatic control, and washing in place.

What is the required space for installing the production line?

The required area for operation ranges from 600 m² to 1,200 m², depending on the model chosen.

What is the product collection rate of this system?

The product collection rate is between 99% and 99.7%, depending on the specification, configuration, and user requirements.

What is the final moisture content of the coffee powder produced?

The final moisture content of the coffee powder is kept below 3%, depending on the user requirements.

What fuels can be used for the production line?

The system can operate on natural gas for the drying section, and steam boilers can utilize various fuels, including combustible waste materials like extracted coffee beans mixed with coal.

How does this production line ensure product quality?

The production line ensures high product quality through a high collection rate, controlled moisture content, and maintaining bulk density between 0.18 and 0.35 kg/L.

Can the production line handle different coffee bean types?

Yes, the production line is versatile and can process various types of coffee beans to produce high-quality instant coffee powder.

Is the system fully automated?

Yes, the Turnkey Automatic Coffee Powder Production Line is designed to be fully automated, enhancing productivity and efficiency.

What is the average particle size of the produced coffee powder?

The average particle size of the coffee powder produced ranges from 100 to 350 micrometers, depending on configuration, specification, and processing parameters.

What are the benefits of using a freeze-drying method?

Freeze drying helps preserve the flavor and aroma of the coffee while producing a high-quality instant coffee powder with minimal moisture content.

How easy is it to maintain the production line?

The system is designed with a washing-in-place feature, which simplifies maintenance and cleaning processes.

What types of packaging options are available with this production line?

The production line can be integrated with various packaging systems to accommodate different packaging options, depending on your business needs.

Is technical support available for the production line?

Yes, technical support is typically provided for installation, operation, and maintenance to ensure optimal performance of the production line.

Can the system be customized based on specific requirements?

Yes, the production line can be customized according to specific user requirements and configurations to meet various production needs.