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Product Description
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Product Description
1. Processing line introduction
This protein processing line is mainly made up with raw materials treatment system, extrusion system, drying system and controlling system. It has high stability and automatic performance, which offers the possibility to control the expansion of the extrudate through various means to control the texture of the final product.
This line’s core technology is co-rotating twin-screw extrusion. Twin-screw extruder is the core of this line, enabling the continuous production of expanded snack.
2. Processing line description
2.1 Flow chart: raw materials→ extrusion→ drying→ cooling→ packing
2.2 Processing line features
2.2.1 High work efficiency, automation degree, materials usage, application range.
2.2.2 Low land occupation, power consumption, labor cost, waste rate.
2.2.3 Various configurations and capacity choices.
2.2.4 Various finished products sizes and shapes.
2.2.5 Production factors can be quantified and controlled.
2.2.6 World-class food grade fittings.
2.2.7 All machines and fittings can be custom-made. ODM or OEM is available.
2.2.8 Professional pre-sale, sale and after-sale service.
2.2.9 Extruder adopts full composite screws, it is made up with screw joints, retaining rings and kneading blocks. The material is 38CrMoAl, which is treated by nitriding. The screws can
2.3 Processing line parameters
| Type | Model | Capacity (kg/h) | Installed Power (kw) | Actual Power (kw) | |
| Dry Type | TSE65-S | 200-250 | 105 | 75 | |
| TSE85-S | 450-600 | 210 | 140 | ||
| Wet Type | TSE90-S | 800-1200 | 140 | 110 | |
| TSE95-S | 1000-1500 | 165 | 120 |
| 2.1 Flow chart | raw materials→ extrusion→ drying→ cooling→ packing |
|---|
The main purpose of this machinery is to produce artificial meat through a high-quality protein processing line that utilizes advanced extrusion technology, allowing for the creation of textured meat alternatives without the use of animal products.
The processing line is comprised of a raw materials treatment system, extrusion system, drying system, and controlling system, all designed for high stability and automation in the production of meat alternatives.
The extrusion system uses co-rotating twin-screw technology to continuously process raw materials, allowing for control over the texture and expansion of the final product.
This production line can process various types of plant-based proteins and other ingredients suitable for creating artificial meat products.
Benefits include high work efficiency, low land occupation, reduced power consumption and labor costs, a wide application range, and the ability to produce various sizes and shapes of finished products.
Yes, all machines and fittings can be custom-made according to specific production requirements, and both ODM (Original Design Manufacturer) and OEM (Original Equipment Manufacturer) options are available.
The capacity of the production line varies by model, with options ranging from 105 kg/h to 1500 kg/h, depending on the specific machinery configuration.
Regular maintenance involves checking the mechanical components, cleaning the systems, and ensuring that the control systems function correctly to maintain efficiency and product quality.
We offer professional after-sale support, including installation assistance, operational training, and ongoing maintenance services to ensure the machinery operates smoothly.
Yes, we provide training for new users to ensure they understand how to operate the machinery effectively and safely.
The production line is designed to minimize power consumption while maximizing efficiency, resulting in lower operating costs.
The drying system is integrated into the production line to remove moisture from the extrudate, ensuring the final product has the desired texture and shelf life.
Yes, the machinery includes various safety features to protect operators and ensure safe operation during production.
The warranty period can vary; please check with your sales representative for specific details regarding warranty terms and conditions.
Yes, the production line can be configured to produce gluten-free products depending on the raw materials used.
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