Lab Pyrolysis Reactor / Chemical Machinery

Lab Pyrolysis Reactor / Chemical Machinery

The Lab Pyrolysis Reactor / Chemical Machinery is designed for efficient chemical reactions in both lab and industrial-scale pyrolysis applications. This high-performance reactor offers precise control and a variety of heating methods, making it suitable for a range of chemical processing needs..

Key Features:

• High-Quality Construction: The reactor is built with durable materials, including a pressure vessel and a self-lubricating wear-resistant sleeve for the mixing shaft, ensuring long-lasting performance and efficient mixing of various media.
• Versatile Heating Options: Offers multiple heating types, including electric, water recycling, thermal oil, steam, or far-infrared heating, to meet diverse processing needs.
• Precise Control: Equipped with a PID and PLC automatic controller, allowing for precise temperature and pressure regulation during pyrolysis reactions.
• Efficient Sealing: Features magnetic, packing, and mechanical seals to ensure leak-proof operation and maintain the integrity of the reaction process.
• Large Capacity: The reactor has a maximum working volume of 30m³, making it ideal for both laboratory-scale and large-scale industrial pyrolysis applications.
• High Pressure and Vacuum: Capable of handling working pressures up to 10Mpa and ultimate vacuum of 6x10⁻² Mpa for optimal reaction conditions.
• Compact Design: The reactor is customizable with dimensions tailored to specific applications, offering flexibility for a variety of setups.
• After-Sales Support: Includes engineers available for overseas service, ensuring that your reactor remains in excellent working condition.

The Lab Pyrolysis Reactor / Chemical Machinery is a versatile and reliable solution for chemical processing. Its range of heating methods, precise control system, and durable construction make it an essential tool for pyrolysis reactions in both research and industrial environments.

Product Info Gallery

• Products Description

A reactor can conduct a reaction under pressure inside its vessel, pressure reactor is a special application of a pressure vessel. 
The pressure can be caused by the reaction itself or created by an external source, like hydrogen in catalytic transfer
hydrogenation. High pressure reactors are used in reactions included but are not limited to Hydrogenation, Polymerization,
Synthesis, Catalytic, Petrochemical and so on. They are also used to perform research such as Upstream, Biomass, Biopolymer,Zeolite, etc.

Advantages of a High Pressure Reactor

1. It can conduct a reaction above the boiling point of a solvent. Increase in temperature can speed up the desired reaction, and also speed up the decomposition of reagents and starting materials.

2. Closed vessel with static magnetic seal (or also called static seal) can prevent releasing toxic gas and explosion, ensure both zero leakage and a safety operation.

3. The pressure can reduce the reaction volume, less solvent is needed, including the liquid phase, and in turn increase concentration and collision frequency, and accelerate a reaction.

The reactor lid and reactor body are connected by bolts and nuts on flanges, some times, quick open structure will be used for easy opening process.With water or gas circulation through cooling coil, temperature inside reactor kettle can be cool down quickly without opening kettle lid.
Types of mixer styles available for various working medium according to different viscosity and property,

Other equipment for reactors

In order to work better and realize more functions, our reactor can also be equipped with other equipment.

Easy-operation device

With quick-open and lifting device, the kettle lid can be easily opened and lifted, also, the kettle body can be flipped for clean up or discharging.

Distillation and Esterification Reactor

With extra components, like horizontal condenser, vertical condenser, collecting tank, buffer tank, a distillation or
esterification reaction can happen inside, a vacuum pump can help speed up the whole process.

Circulating equipment

The auxiliary heating equipment of the reactor heats the thermal oil or other media in the reactor, which is circulated to the jacket of the reactor for heating

Pumps

Pumps are machine that conveys or pressurizes fluid.

It can be used with the reactor to transport liquid or gas to realize the reaction.
 

Controller

PID or PLC controller

Explosion proof and common control cabinet

Application

Our reactor is widely used in a big range, like Medical Industrial, Food Industrial, Chemical Industrial, Raw Material Industrial,
Petroleum Industrial, Energy Industrial, New Material and Polymolecular Industrial.

• Company Profile

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WEIHAI GLOBAL CHEMICAL MACHINERY MFG CO., LTD

+Professional design team led by experts with 40 years experience, and Qualified manufacturer in Chemical Machinery Industry:Reactor & Pressure Vessel etc.

+CE ISO EPR EAC Certificates & Special Equipment Licenses: Reactor & Pressure vessel Designing & Manufacture.
+Stronger Professional Technical Engineers Team,with Pre-sales providing design drawing and solution by free, and after-sales tracking service.
+R&D Center, Products & Process Center, Marketing & Promotion Center, Customers service Center,Planning Center
+According to your requirements and specifications, manufacturing customized various reactors and pressure vessels is our specialty, especially new processes such as high temperature & high pressure, magnetic sealing with zero leakage, hydrogenation, stirring systems, the application of various non-ferrous metals and other special materials, integrated automatic control of single and kettles group with IoT remote control and real-time monitoring systems.
+Please send us your inquiry or requirements, we will offer you the solution with design drawing & quotation, until products' lifetime service is our vision.