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The Fully Automatic Toilet Paper Production Line is a complete high-efficiency manufacturing solution designed for the production of embossed toilet tissue rolls from jumbo parent rolls. Combining automatic rewinding, embossing, perforating, cutting, and packaging into...
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The Fully Automatic Toilet Paper Production Line is a complete high-efficiency manufacturing solution designed for the production of embossed toilet tissue rolls from jumbo parent rolls. Combining automatic rewinding, embossing, perforating, cutting, and packaging into a streamlined production process, the line enables manufacturers to achieve high output, consistent product quality, and reduced labor requirements.
The production line begins with a fully automatic high-speed rewinding machine that processes jumbo tissue rolls into finished toilet paper logs. The system features automatic paper loading, embossing, perforation, rewinding, trimming, glue sealing, and automatic paper tube feeding. Controlled through a PLC system with a touch-screen interface, the machine ensures smooth operation, precise roll formation, and reliable performance. Custom embossing patterns can be incorporated to create branded tissue products with a professional appearance.
After rewinding, the automatic log saw cutting machine precisely cuts tissue logs into finished roll lengths using a servo-controlled feeding system and advanced PLC programming. The machine provides high cutting accuracy, automatic fault detection, and efficient production speeds, ensuring uniform roll sizes and minimizing material waste.
The final stage utilizes an automatic roll packaging and sealing machine that performs bagging, sealing, and product packaging with conveyor-assisted material handling. This integrated packaging solution improves productivity, reduces labor costs, and delivers neatly sealed finished products ready for distribution.
Designed for commercial tissue manufacturers, the line is capable of producing single-ply, two-ply, or three-ply toilet paper rolls using a variety of tissue grades, including virgin wood pulp, mixed pulp, reed pulp, and recycled paper pulp. Its automated workflow, high production speeds, and customizable configurations make it an ideal solution for businesses seeking efficient and scalable tissue production.
Fully automatic toilet paper manufacturing process
Automatic jumbo roll loading and feeding
Automatic embossing and perforation
Automatic rewinding and roll formation
Automatic glue spraying and sealing
Automatic paper tube feeding system
High-precision servo-controlled log cutting
PLC control with touch-screen operation
Automatic packaging and sealing system
Customizable embossing patterns and roll specifications
Suitable for 1-ply, 2-ply, and 3-ply toilet tissue production
| Specification | Details |
|---|---|
| Model | JYD-1880 |
| Jumbo Roll Width | ≤ 2200 mm |
| Jumbo Roll Diameter | 1300 mm |
| Jumbo Roll Core Diameter | 3" (Customizable) |
| Finished Roll Diameter | 60–150 mm |
| Production Speed | 200 m/min |
| Main Power | 5.5 kW |
| Paper Holders | 2 Layers (3 or 4 Optional) |
| Embossing Type | Steel Roller to Wool Roller |
| Machine Head Dimensions | 2700 × 2000 × 1600 mm |
| Machine Tail Dimensions | 3400 × 2700 × 1000 mm |
| Specification | Details |
|---|---|
| Model | JYD-150 |
| Cutting Speed | 100–180 Cuts/Min |
| Cutting Accuracy | ±1 mm |
| Cutting Length | Up to 300 mm |
| Roll Diameter Range | 60–250 mm |
| Power | 7.5 kW |
| Voltage | 380V / 50Hz |
| Dimensions | 4200 × 2300 × 2250 mm |
| Weight | 1800 kg |
| Specification | Details |
|---|---|
| Model | JYD-650 |
| Voltage | 380V |
| Packaging Speed | 5–10 Packs/Min |
| Maximum Package Diameter | 240 mm |
| Minimum Package Diameter | 160 mm |
| Total Power | 1.2 kW |
| Dimensions | 3600 × 1500 × 1200 mm |
| Application | Core and Coreless Toilet Paper Rolls |
Using standard 15gsm tissue paper, the line can produce approximately:
| Product Type | Capacity (8 Hours) |
|---|---|
| Single-Ply Rolls | 31,500 Rolls |
| Two-Ply Rolls | 63,000 Rolls |
| Three-Ply Rolls | 94,500 Rolls |
This fully automated production line offers a complete, efficient, and scalable solution for manufacturers seeking high-volume toilet paper production with consistent quality and reduced operating costs.
| Jumbo Roll Width | ≤ 2200 mm |
|---|---|
| Jumbo Roll Diameter | 1300 mm |
| Jumbo Roll Core Diameter | 3" (Customizable) |
| Finished Roll Diameter | 60–150 mm |
| Production Speed | 200 m/min |
| Main Power | 5.5 kW |
| Paper Holders | 2 Layers (3 or 4 Optional) |
| Embossing Type | Steel Roller to Wool Roller |
| Machine Head Dimensions | 2700 × 2000 × 1600 mm |
| Machine Tail Dimensions | 3400 × 2700 × 1000 mm |
| Cutting Speed | 100–180 Cuts/Min |
| Cutting Accuracy | ±1 mm |
| Cutting Length | Up to 300 mm |
| Roll Diameter Range | 60–250 mm |
| Power | 7.5 kW |
| Weight | 1800 kg |
| Packaging Speed | 5–10 Packs/Min |
| Maximum Package Diameter | 240 mm |
| Minimum Package Diameter | 160 mm |
| Total Power | 1.2 kW |
| Application | Core and Coreless Toilet Paper Rolls |
| Product Type | Capacity (8 Hours) |
| Single-Ply Rolls | 31,500 Rolls |
| Two-Ply Rolls | 63,000 Rolls |
| Three-Ply Rolls | 94,500 Rolls |
The machine can produce up to 200 toilet paper rolls per minute (depending on product specification and operating conditions).
The machine supports both standard embossing patterns and fully custom patterns. Custom patterns are produced on request—provide artwork or a sample for quoting.
The machine has adjustable settings for different finished roll diameters and widths and can process jumbo parent rolls. For precise minimum/maximum dimensions please provide your target roll sizes so we can confirm compatibility.
The specified power supply is 220V, 50Hz. Confirm site electrical capacity and whether a dedicated circuit or transformer is needed prior to installation.
Machine footprint is Length: 5 m, Width: 2 m, Height: 1.5 m, and weight is approximately 1500 kg. Allow additional clearance around the machine for operation and maintenance—typically 0.8–1 m on each side.
Yes. It is a full automatic toilet tissue roll making machine with integrated cutting and embossing, controlled via a user-friendly control panel for automated operation.
The machine uses jumbo tissue parent rolls (paper reels) as feedstock. Core materials and specific paper grades should meet the machine's technical specifications—consult your supplier for recommended paper properties.
Routine maintenance includes regular cleaning, lubrication of moving parts, periodic inspection and replacement of cutting blades and embossing rollers, belt/tension checks, and scheduled preventive servicing according to the operator manual.
Yes. Spare parts, technical support, and maintenance services are available—contact the supplier for details on parts lists, lead times, and service contracts.
Installation, commissioning and operator training are typically provided or can be arranged. Confirm with the supplier to include on-site setup and staff training in the purchase agreement.
The machine is designed with operator safety in mind and includes protective guards and emergency stop controls. Always follow the supplied safety manual and local safety regulations.
Yes. Custom embossing patterns and adjustable roll sizes allow for personalized or branded tissue products. For printed branding, ask about optional printing attachments or integrated printing solutions.
Roll dimensions and some product parameters are set via the machine's control panel and mechanical adjustments (cutters, tension, and winding settings). Changing ply count requires using paper of the required ply; consult the manual or supplier for step-by-step changeover procedures.
Yes. The machine can be integrated with upstream unwinders and downstream packaging, stacking and wrapping equipment. Optional conveyor and automation interfaces are available—discuss your line layout with the supplier for compatibility.
Warranty terms and machine certifications (CE, ISO, etc.) vary by supplier and region. Contact the seller for specific warranty duration, coverage details and copies of certification documents.
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