EW-5135 Hydraulic electric energy wire cable terminal Crimping Machine

The EW-5135 is a servo-driven hydraulic crimping machine designed for high-stability, high-output terminal crimping of wire and cable. It features a full touch-screen interface, real-time pressure monitoring, and configurable crimp height and mold opening/closing for different terminal types.

The machine uses a servo motor to drive the hydraulic system, delivering large, stable output with precise motion control. This improves repeatability, energy efficiency, and consistent crimp quality versus non-servo systems.

Control is via a full-color touch screen that provides simple operation and easy learning. You can set crimp parameters such as crimp height and mold opening/closing directly on the screen and save commonly used programs for quick recall.

Real-time pressure monitoring tracks crimp force during each cycle to ensure consistency and detect anomalies. If pressure deviates from the set range, the system can alert the operator or stop the machine to prevent bad crimps.

The EW-5135 is suitable for a wide range of terminals and riveted connections. Mold (die) changeover is supported and can be configured on the touch screen. For specific terminal types, wire gauges, and applications, contact the supplier with part details to confirm compatibility.

Dies/molds are mechanically interchangeable; mold opening/closing and crimp height are configured via the touch screen. The machine supports storing parameter sets for different dies so you can quickly switch between jobs.

Yes, the EW-5135 Terminal Crimping Machine has CE certification, indicating it meets applicable European health, safety, and environmental protection standards.

Routine maintenance includes keeping the work area and dies clean, checking and topping up hydraulic fluid as recommended, inspecting electrical and hydraulic connections, and performing periodic calibration and lubrication per the operator manual.

Standard safety features include emergency stop, guarded working area (where applicable), and safety interlocks. CE certification also indicates compliance with relevant safety directives. Follow the operator manual and local safety regulations for safe operation.

Consistency is ensured by the servo-driven hydraulic output combined with real-time pressure monitoring and programmable crimp height. These features help maintain repeatable force and dimensions across production runs.

Electrical supply and installation details (voltage, phase, current, grounding) vary by model/configuration. Refer to the specification sheet or contact the manufacturer/distributor to obtain the exact requirements for your unit and region.

Yes. The servo-hydraulic drive and touch-screen programmability make it suitable for production environments. Actual throughput depends on crimp parameters, cycle time, and part handling—discuss your production targets with the supplier for optimization.

Manufacturers typically offer technical support, training, and spare parts such as dies, hydraulic seals, and electrical components. Contact your supplier to confirm available spare-part lists and lead times.

The machine's real-time pressure monitoring provides data useful for QC. For formal calibration or validation, request factory calibration certificates or on-site calibration services from the supplier. They can also advise on integrating output data into your quality systems.

Provide your wire sizes, terminal types, required cycle rate, and production volume to the supplier. They can confirm compatibility, recommend die sets, and advise on any custom configurations or options to meet your application needs.