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Product Introduction
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Product Introduction
Tabber&Stringer machine adopts IR soldering method, servo motor driving and Industrial CCD positioning&detection for defective solar cell excluding automatically. The soldering effect, such as cell spacing, cell numbers of single string, soldering temperatures and etc, can be adjusted according to requirements. It can be integrated with automatic layup machine to achieve the composing and locating of solar cell strings on tempered glass.
Features
◆Motor drive guide rail cell positioning.
◆High speed electric cylinder cell classification handling and positioning.
◆Flux accurate and quantitative smear.
◆Original ribbon flexible pressure holding mechanism.
◆Infrared heating, subsection soldering, closed loop control of soldering temperature and power, temperature raise smoothly and
small heat shock, effectively reduce the solar cell breakage rate.
◆This equipment soldering 156×166mm ×1/2、1/3、1/4 solar cell, can realize mono-crystalline solar cell multiform soldering.
◆Can realize mono-crystalline solar cell (min 1/3) chamfer to the front, back and right angle middle soldering.
Equipment Performance
| Overall dimension | 3875mm×1320mm×2100mm | |
| Transmission mode | All Inclusive hemp belt delivers assembly, servo positioning | |
| Soldering max capacity | 1200-4000PCS/hour | |
| Breakage | ＜0.2% | |
| Size of panel | 125mm*125mm，156mm*156mm（40mm-156mm）*156mm | |
| Soldering head | Compatible 2-5 busbar at the same time | |
| Busbars peel strength | ＞2N | |
| Cell spacing | 1.5mm-40mm Adjustable | |
| Deviation of Ribon and grid line | ＜±0.2mm | |
| Battery string straightness deviation | ＜1mm | |
| Power supply | 3-phase 380V，50HZ(need reliable grounding) | |
| Applicable air pressure | 0.6～0.8MPa | |
| Compressed air flow | 100L/min | |
| Power consumption | 12.5KW |
Production Line
| Overall dimension | 3875mm×1320mm×2100mm |
|---|---|
| Transmission mode | All Inclusive hemp belt delivers assembly, servo positioning |
| Soldering max capacity | 1200-4000PCS/hour |
| Breakage | ＜0.2% |
| Size of panel | 125mm*125mm，156mm*156mm（40mm-156mm）*156mm |
| Soldering head | Compatible 2-5 busbar at the same time |
| Busbars peel strength | ＞2N |
| Cell spacing | 1.5mm-40mm Adjustable |
| Deviation of Ribon and grid line | ＜±0.2mm |
| Battery string straightness deviation | ＜1mm |
| Power supply | 3-phase 380V，50HZ(need reliable grounding) |
| Applicable air pressure | 0.6～0.8MPa |
| Compressed air flow | 100L/min |
| Power consumption | 12.5KW |
The soldering maximum capacity of the machine is between 1200 to 4000 pieces per hour.
This machine can solder mono-crystalline solar cells with sizes of 156×166mm, and it can accommodate different busbar configurations from 2 to 5 busbars.
The machine features a closed-loop control system for soldering temperature and power, allowing for smooth temperature adjustments and minimizing heat shock to reduce breakage rates.
The breakage rate during the soldering process is less than 0.2%, ensuring high efficiency and sustainability in production.
Yes, the cell spacing is adjustable between 1.5mm to 40mm, allowing flexibility based on production requirements.
The overall dimensions of the machine are 3875mm in length, 1320mm in width, and 2100mm in height.
The machine requires a 3-phase 380V, 50Hz power supply with reliable grounding.
The applicable air pressure for operation is between 0.6 to 0.8 MPa.
The power consumption of the machine is 12.5KW.
Yes, the machine can be integrated with an automatic layup machine to achieve the composing and locating of solar cell strings on tempered glass.
The machine utilizes a high-speed electric cylinder for cell classification handling and positioning, ensuring precise operation.
The deviation tolerance for ribbon and grid lines is less than ±0.2mm.
The machine can perform subsection soldering with infrared heating, allowing for high precision and reduced risk of damage to the solar cells.
Yes, the machine features an accurate and quantitative flux application system for optimal soldering results.
The machine can solder solar cells as small as 125mm x 125mm.
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