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Fully Hdraulic System And Fully Automatic CZ Purlin Machine
Design Idea:
Use Hydraulic hydraulic motor instead of normal power, that can save the working power , the size changing and C to Z changing driving by motor control by PLC , automatic adjustment method can let your stuff finished different specification Purlins.

Standard sepcification: Width from 80-300 mm(3-11 inch) , Thickness from 1-3mm( 15-9 gauge ) , other specail size we can also customized.


C purlin making machine

Z purlin making machine

Uncoiling → Feeding And Leveling →Punching/Pre-Shearing→Roll Forming → Auto Cutting →Products Receiving Table

| Fully Automatic CZ Purlin Machine To USA | |
Raw Material | PPGI,PPGL |
| Material thickness: 1-3mm( 15-9 gauge ) | |
| Coil width :150-500 mm adjusted | |
| Machine Frame | Machine base frame is made of U beam weld steel. In the main roll forming machine, there are 2 buttons for urgency stop in case any malfunction happens. |
Material Of Rollers | High grade 45# forged steel |
| Roller material: Cr12 CNC processing heat treatment to HRC: 58-60 ,finish turning | |
| Forming Stations | Roller stations :20 rows |
| Diameter Of Shafts | Φ75mm solid |
| Material Of Shafts | 40 Cr CNC processing HRC28-32 ,finish turning and electroplate |
| Forming Speed | Max 30 m/min |
| Voltage | 380v/50hz/3p (As Requested) |
| Transmission Way | By 1.5 inch chain |
| Hydraulic Power | 30KW (WK series Hydraulic motor) |
| Cutting Blade Material | Gcr12 quenched treatment |
| Cutting Type | hydraulic post cutting |
| Control | Sizes adjust by PLC control and button C and Z section changing by PLC control |


5T Manual Decolier For Free
Capacity:5 tons Coil inner diameter:450-550mm Feeding width: max 500mm Structure: welded by the steel plates and profiled bar. The shrink and expand of coil is automatic , Drive by Hydralic power.

Feeding And Leveling Device
There is an electric button here, which can automatically adjust the feeding width Leveling rollers: 3 up 4 down Roller material: Cr15 Roller diameter: 75mm Feeding width adjustment: automatic by button Make sure inputted steel sheet straight and neat and then roll forming process could be made accurate

Roll Forming And Transmission Device
Rollers material:Cr12 CNC processing heat treatment to HRC: 58-60 ,finish turning Roller stations: 21 rows , 12 unit roller
stations for C and Z changing. Shaft material:Shaft material: 40 Cr CNC processing HRC28-32 ,finish turning and electroplate Drive
by Heavy duty chains: 1.5 inch

Hydraulic Cutting Device
Material of blade: Cr12mov quench treatment Length measuring: automatic encoder measuring,Tolerance of length is 3000mm+- 1.0mm You can manually adjust the cutter to cut different sizes of c/z purlin. You do not need to change new blade and this cutter is easy to operate.

PLC control system
PLC brand:Delta(Taiwan) PLC, and transducer and touched screen
● Encoder brand:Omron
● Electrical components:Schneider
● Operating language:English and Chinese(or as requested)
You can set the orders on this part,changing product length and quantity,it is
really easy to operate,and there are aviation plugs to make it much easier to install the machine while it arrived.


1.Hydraulic Motor
Hydraulic motor, lower cost and lower power wasting .

2.Fully Automatic Changing
These motors can drive the machine frame, these motors control by PLC, so you just touch the screen , sizesing changing or C to Z changing can be controled automaticly.

3.Puching Unit With Hydraulic System
Station 1: Pre-Hydraulic shearing Station 2: Bottom center holes punching Station 3: Bottom double side holes punching Station 4: Each side fleg holes puching
| Raw Material | PPGI,PPGL |
|---|---|
| Machine Frame | Machine base frame is made of U beam weld steel. In the main roll forming machine, there are 2 buttons for urgency stop in case any malfunction happens. |
| Material Of Rollers | High grade 45# forged steel |
| Forming Stations | Roller stations :20 rows |
| Diameter Of Shafts | Φ75mm solid |
| Material Of Shafts | 40 Cr CNC processing HRC28-32 ,finish turning and electroplate |
| Forming Speed | Max 30 m/min |
| Voltage | 380v/50hz/3p (As Requested) |
| Transmission Way | By 1.5 inch chain |
| Hydraulic Power | 30KW (WK series Hydraulic motor) |
| Cutting Blade Material | Gcr12 quenched treatment |
| Cutting Type | hydraulic post cutting |
| Control | Sizes adjust by PLC control and buttonC and Z section changing by PLC control |
| Standard sepcification | Width from 80-300 mm(3-11 inch) , Thickness from 1-3mm( 15-9 gauge ) , other specail size we can also customized. |
| Capacity | 5 tons Coil inner diameter:450-550mm Feeding width: max 500mm Structure: welded by the steel plates and profiled bar. The shrink and expand of coil is automatic , Drive by Hydralic power. |
| There is an electric button here, which can automatically adjust the feeding width Leveling rollers | 3 up 4 down Roller material: Cr15 Roller diameter: 75mm Feeding width adjustment: automatic by button Make sure inputted steel sheet straight and neat and then roll forming process could be made accurate |
| Rollers material | Cr12 CNC processing heat treatment to HRC: 58-60 ,finish turning Roller stations: 21 rows , 12 unit roller |
| stations for C and Z changing. Shaft material | Shaft material: 40 Cr CNC processing HRC28-32 ,finish turning and electroplate Drive |
| by Heavy duty chains | 1.5 inch |
| Material of blade | Cr12mov quench treatment Length measuring: automatic encoder measuring,Tolerance of length is 3000mm+- 1.0mm You can manually adjust the cutter to cut different sizes of c/z purlin. You do not need to change new blade and this cutter is easy to operate. |
| PLC brand | Delta(Taiwan) PLC, and transducer and touched screen |
| Station 1 | Pre-Hydraulic shearing Station 2: Bottom center holes punching Station 3: Bottom double side holes punching Station 4: Each side fleg holes puching |
The ZTRFM Purlin Roll Forming Machine can produce both C and Z purlins, with sizes ranging from 80 to 300 mm in width and thickness from 1 to 3 mm.
The maximum forming speed of the ZTRFM Purlin Roll Forming Machine is 30 meters per minute.
This machine uses a fully hydraulic system instead of a normal power system, which helps to save energy and reduce operating costs.
Yes, the ZTRFM Purlin Roll Forming Machine can be customized for special sizes beyond the standard specifications.
The ZTRFM Purlin Roll Forming Machine can process PPGI and PPGL materials, with a thickness range of 1 to 3 mm.
Size adjustments are controlled by a PLC system, allowing for automatic changes in specifications and easy switching between C and Z purlins.
The machine is equipped with two emergency stop buttons and a robust frame made of welded U beam steel for safety during operation.
The ZTRFM Purlin Roll Forming Machine operates on a voltage of 380V, 50Hz, and 3-phase power, but it can be adjusted as requested.
The rollers are made of high-grade 45# forged steel, while the shafts are made of 40 Cr steel, both processed to ensure durability and longevity.
Yes, the machine features a user-friendly PLC control system with an interface in English and Chinese, making it easy to set orders and adjust parameters.
The ZTRFM Purlin Roll Forming Machine uses a hydraulic post-cutting method, which allows for precise cuts and easy size adjustments.
Yes, the machine includes a 5-ton manual decoiler that can accommodate coils with an inner diameter of 450-550 mm.
The PLC system uses Delta (Taiwan) for the PLC, Omron for the encoder, and Schneider for other electrical components.
Yes, the machine is equipped with an electric feeding and leveling device that automatically adjusts the feeding width for accurate roll forming.
The machine has a tolerance of ±1.0 mm for lengths up to 3000 mm, ensuring high accuracy in production.
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