ZMDE H Beam Steel Assembly Welding Straightening Station Industrial Metal Cutting Machinery for Steel Plant Use

It is a 3-in-1 H-beam production line that integrates metal cutting, welding and straightening in a single automated line designed for high-efficiency H-beam fabrication in steel plants and workshops.

Designed capacity is 6000 tons per year. Welding speed ranges from 0.4 to 1.0 m/min. The machine weighs 20,000 kg and overall dimensions are approximately 26 m (L) × 5.5–6 m (W) × 5 m (H).

Web height: 200–1,600 mm; web thickness: 6–16 mm; flange width: 200–800 mm. These ranges define the supported H-beam cross-sections.

Standard power supply is 380 V. Total installed power is listed as 125 kW and the system includes two 1250 A domestic welding power sources. Confirm site electrical capacity and distribution requirements with the supplier before installation.

Yes — the line features automatic control for welding, cutting and straightening operations. Control is typically via an industrial PLC/HMI for recipe-based operation and parameter adjustments.

Ideal for steel plants and fabrication workshops producing H-beams and structural steel components used in construction, infrastructure and industrial projects, especially where automated continuous welding is required.

Due to the machine mass (≈20 t) and dimensions, a reinforced concrete foundation and level floor are required, plus overhead crane or heavy lifting equipment for positioning. Exact foundation drawings and site requirements should be obtained from the supplier.

Typical consumables include welding wire/electrodes, cutting blades or plasma/gas consumables (if applicable), and wear parts for rollers and guides. Routine maintenance involves lubrication, inspection of welding heads, straightening rollers, and electrical system checks.

Many suppliers offer on-site commissioning and operator/maintenance training as part of delivery or as an optional service. Confirm inclusion and scope with the vendor before purchase.

The line is equipped for industrial safe operation with guarded moving parts, emergency stop controls, interlocks on access doors and standard electrical protections. Specific safety features and certifications should be verified with the manufacturer.

Yes — manufacturers typically offer customization for beam size ranges, additional automation, alternative welding power sources, cutting methods, and integration with upstream/downstream equipment. Discuss customization options with the supplier.

Lead time depends on configuration, customization and current production schedules. Standard lead times vary by manufacturer and region; obtain a firm delivery schedule and shipping terms from the vendor when requesting a quotation.

Spare parts are generally available through the supplier or authorized distributors. Recommended spares typically include welding consumables, contact tips, nozzles, rollers, bearings and sensor modules. Ask the supplier for a suggested spare-parts kit.

Operators should be trained in automated welding line operation, basic maintenance, and safety procedures. Electrical/mechanical technicians are required for troubleshooting and preventive maintenance. Supplier training reduces ramp-up time.

Contact the supplier or authorized distributor with your project requirements (planned beam sizes, production rate, site utilities and layout). They will provide detailed technical drawings, electrical/foundation requirements, and a formal quotation.