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Road Machinery

YK3180 CNC Gear Hobbing Machine - Siemens Control, 15 kW Spindle, 5800 kg, Max Ø800 mm Gears

  • SKU: 1601798307800
  • Category: Road Machinery

The YK3180 CNC Gear Hobbing Machine is a heavy-duty precision gear-cutting machine designed for the efficient production of spur gears, helical gears and other cylindrical gear components. It combines a rigid machine structure with CNC control and servo-driven axes to p...

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Section:
Machinery
SKU:
1601798307800
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Product Description

YK3180 CNC Gear Hobbing Machine - Siemens Control, 15 kW Spindle, 5800 kg, Max Ø800 mm Gears

The YK3180 CNC Gear Hobbing Machine is a heavy-duty precision gear-cutting machine designed for the efficient production of spur gears, helical gears and other cylindrical gear components. It combines a rigid machine structure with CNC control and servo-driven axes to provide accurate and repeatable gear machining for industrial manufacturing applications.

 

The machine is equipped with a Siemens CNC control system, servo motors for the X, Z and hob C-axis movements, and a variable-speed hob spindle. It can accommodate workpieces with a maximum spur-gear outside diameter of 800 mm, while supporting helical gear machining according to the specified diameter and helix-angle limits.

 

With a maximum cutting module of 10 mm for steel and 12 mm for cast iron, the YK3180 is suitable for a wide range of medium- and heavy-duty gear manufacturing requirements. The machine also features automatic lubrication and coolant systems and is supplied with standard accessories including a 3-jaw chuck, hand crank, levelling wedges, hob mandrels and tie rods.

 

Specifications

SpecificationDetails
ModelYK3180
Machine TypeCNC Gear Hobbing Machine
Overall Dimensions (L × W × H)3,200 × 1,800 × 2,200 mm
Net/Gross Weight5,800 kg
CNC Control SystemSiemens
Maximum Cutting Module – Steel10 mm
Maximum Cutting Module – Cast Iron12 mm
Maximum Outside Diameter – Spur Gear (Solid Blank)800 mm
Maximum Outside Diameter – Helical Gear, 30° (LH & RH)Ø370 mm
Maximum Outside Diameter – Helical Gear, 45° (LH & RH)Ø250 mm
Maximum Cutting Travel – Helical Gear, 30°160 mm
Maximum Cutting Travel – Helical Gear, 60°240 mm
Maximum Cutting Travel – Helical Gear, 45° (RH)55 mm
Maximum Cutting Travel – Helical Gear, 45° (LH)105 mm
Maximum Vertical Travel of Hob Head Slide250 mm (optional 440 mm)
Maximum Travel of Worktable250 mm
Horizontal Distance: Hob Centre to Worktable Centre850 / 50 mm
Vertical Distance: Hob Centre to Worktable Surface585 / 235 mm
Distance from Top of Rear Column to Worktable Surface1100 / 585 mm
Maximum Cutting Helix Angle45°
Hob Spindle TaperMorse No. 5
Replaceable Hob Mandrel Diameters27, 32, 40 mm
Maximum Allowable Hob Diameter180 mm
Maximum Allowable Hob Length180 mm
Maximum Axial Travel of Hob100 mm
Worktable Surface Diameter550 mm
Maximum Worktable Speed80 r/min
Radial Rapid Traverse of Worktable30 mm/min (optional 60 mm/min)
Hob Spindle SpeedInfinitely variable, 6–625 r/min
Radial Feed Rate2–1000 mm/min
Axial Feed Rate2–1000 mm/min
X-Axis Servo Motor Torque10 N·m
Z-Axis Servo Motor Torque22 N·m
Hob Spindle Motor Power15 kW
Coolant Pump Motor Power0.1 kW
Hydraulic Pump Motor Power0.75 kW
Hob C-Axis Servo Motor Torque32 N·m
Hob Y-Axis Servo Motor Torque15 N·m
Lubrication Oil Pump1.2 L
Coolant Oil Pump90 W
Main Electrical ComponentsDelixi

Machine Configuration

ComponentSpecification
CNC ControlSiemens
X & Z Axis Servo Motor10 N·m
Hob C-Axis Servo Motor32 N·m
Hob Y-Axis Servo Motor15 N·m
Hob Spindle Motor15 kW
Coolant Pump0.1 kW / 90 W
Hydraulic Pump0.75 kW
Main Electrical ComponentsDelixi

Standard Accessories

No.AccessorySpecification
1Open-End Wrench17/19 mm
23-Jaw Chuck with Base160 mm
3Hand CrankStandard
4Levelling Wedge / Adjustment Shim200 mm
5Hob MandrelØ27, Ø32, Ø40 mm
6Tie RodM12

Key Features

  • Siemens CNC control system for precise and repeatable machining.
  • Designed for spur and helical gear cutting.
  • Maximum spur gear outside diameter of 800 mm.
  • Supports cutting modules up to 10 mm in steel and 12 mm in cast iron.
  • Helical gear machining capability up to 45° helix angle.
  • 15 kW hob spindle motor for demanding gear-cutting operations.
  • Infinitely variable hob spindle speed from 6–625 r/min.
  • Servo-driven X, Z, hob C and Y axes for controlled machining.
  • Maximum hob diameter of 180 mm.
  • Replaceable hob mandrels in 27, 32 and 40 mm sizes.
  • Automatic lubrication and coolant systems.
  • Heavy-duty construction with a machine weight of approximately 5.8 tonnes.
  • Standard 160 mm 3-jaw chuck supplied.
  • Suitable for both general gear manufacturing and specialised industrial gear production.

Applications

The YK3180 can be used in:

  • Industrial Gear Manufacturing
  • Spur Gear Production
  • Helical Gear Production
  • Transmission Gear Manufacturing
  • Automotive Component Manufacturing
  • Mining Equipment Manufacturing
  • Construction Machinery
  • Agricultural Machinery
  • Industrial Gearboxes
  • Power Transmission Equipment
  • Heavy Engineering
  • Mechanical Component Manufacturing
  • Repair and Replacement Gear Production
  • General Machine Shops

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