Tire Recycling Machine: Efficient Solution for Rubber Powder Production from Waste Tires

It recycles waste tires into rubber powder (20–100 mesh) by debeading (removing steel), shredding, crushing and fine grinding. The staged process produces rubber granules and then superfine powder for reuse.

Typical flow: SL-1200 Double Hook Tire Debeader (remove steel bead) → ZPS-1200 Tire Shredder (50×50 mm shreds) → PSJ-900 Rotating Crusher (8–12 mm granules) → CSJ-600/800 Crusher (1–4 mm granules) → CXFJ-28 Powder Mill (30–100 mesh final powder).

Key machines: SL-1200 (debeader), ZPS-1200 (primary shredder), PSJ-900 (rotating crusher to 8–12 mm), CSJ-600/800 (grind to 1–4 mm), CXFJ-28 (rubber powder mill to 30–100 mesh).

SL-1200: 60–100 pcs/h (≤1200 mm tires). ZPS-1200: 2000–4000 kg/h (50×50 mm output). PSJ-900: 1000–1500 kg/h (8–12 mm output). CSJ-600/800: 300–400 / 500–800 kg/h (1–4 mm output). CXFJ-28: 40–150 kg/h (30–100 mesh powder).

20–100 mesh (product examples): 5–10 mesh (2–4 mm) for playgrounds/tiles; 10–20 mesh for floor tiles and sports courts; 30–40 mesh for reclaimed rubber, asphalt additives, gloves; 60–80 mesh for sleepers, rubber sheets, sealing strips and more.

Steel wire rings are removed by the SL-1200 debeader. Shredding and crushing help free fibers; mechanical separation, screening and magnetic separators (often used in plants) then separate steel and some fibers. Nylon may also be separated during screening and air classification; additional equipment can be added for enhanced separation.

Power ratings listed: SL-1200: 15 kW; ZPS-1200: 90 kW; PSJ-900: 58 kW; CSJ-600/800: 30 / 37 kW; CXFJ-28: 30.2 kW. Total power depends on the full configuration and concurrent operation.

Machines specify an outer diameter up to 1200 mm (SL-1200 and ZPS-1200). Larger tires require pre-cutting or a customized solution.

Yes. The design emphasizes recycling waste tires to useful rubber powder, reducing landfill and raw material use. Energy-saving features depend on configuration; dust collection and emission controls should be installed to minimize pollution.

Prepare level foundations sized to machine dimensions, stable power supply sized for total kW, adequate ventilation/dust collection, material handling (conveyors/feeding), and workspace for maintenance. Exact footprint varies by layout—consult supplier with machine dimensions.

Regularly inspect and replace wear parts (knives, millstones), check bearings and fasteners, lubricate moving parts, clean dust/dirt from housings and filters, and ensure magnetic separators and screens are functioning. Follow manufacturer schedules for bearings and gearboxes.

CXFJ-28 powder mill capacity is 40–150 kg/h, while upstream shredders/crushers have higher capacities. The mill is often the bottleneck; scale the number of mills or add buffering/storage and feed controls to match upstream throughput and avoid overloading the mill.

Yes. Plants can be customized (additional mills, larger crushers, alternative screening) to achieve different mesh sizes, higher throughput or to process other rubber-containing wastes. Contact the supplier for tailored layouts and equipment upgrades.

Install dust collectors, enclosed material transfer, emergency stop systems, proper guarding on moving parts, noise reduction measures, and provide PPE and operator training. Regularly maintain seals and filtration to control airborne dust.

Spare parts for wear items (knives, millstones, bearings) and scheduled maintenance parts are typically available from the manufacturer or dealer. Operator training and installation support are usually offered—confirm scope and terms with the supplier.