Tire Recycling Machine: Efficient Solution for Rubber Powder Production from Waste Tires

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Section : Machinery
Category : Industrial Machinery
SKU : 1601015686464

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Products Description

Introduction

Tire recycling machine is used to recycling the waste tire to final 20-100 mesh rubber powder. We will crush the whole tires, separate the steel,and nylon fiber from the rubber.

Functions

Automatic tire recycle plant is used to crush the waste tire into different size of rubber powder. Environmental protection and energy saving, Market Prospect Broadness.

Flow Chart

Main tire recycling machine of the plant

SL-1200 Double Hook Tire DebeaderUse: The tire debeader is used to remove the steel wire ring of the waste tire.

Model	SL-1200
Capacity(pc/h)	60-100
The outer diameter (mm)	<=1200
Power(Kw)	15
Pulling Force(T)	30
Weight(T)	6.5
Dimension(mm)	2470x1690x1490

ZPS-1200 Tire ShredderUse: Shred the waste tire to 50x50mm tire shreds

Model	ZPS-1200
Capacity	2000-4000Kg/h
Outer diameter	<=1200mm
Power	90Kw
Output size	50x50mm
Weight	18T
Dimension	4100x3100x3500mm

PSJ-900 Rubber rotating crusherUse: Shredding the tire shreds to 8-12mm rubber granules

Model	PSJ-900
Capacity	1000-1500Kg/h
Input size	50x50mm tire blocks
Power	58Kw
Output size	8-12mm
Movable Knives	54pcs
Fixed Knives	6pcs
Weight	4500Kg
Dimension	2000x1550x2406mm

CSJ-600/800 Rubber CrusherUse: Crush the 8-12mm rubber granules to 1-4mm

Model	CSJ-600/800
Capacity	300-400/500-800Kg/h
Input size	8-12mm
Power	30/37Kw
Output size	1-4mm
Weight	1200/1600Kg
Dimension	1650x1360x1500mm/ 1750x1640x1900mm

CXFJ-28 Rubber powder making machineUse: Grind rubber granules into super fine rubber powders

Model	CXFJ-28
Capacity	40-150Kg/h
Feeding Size	1-4mm
Power	30.2Kw
Output size	30-100mesh
Weight	1200Kg
Dimension	1920x1250x1320mm
Core Components	Motor, Millstones, Main shaft

Product Usage

5-10 mesh (about 2-4 mm) rubber granule:School playground, athletic track,rubber floor/tiles.10-20 mesh:Rubber floor tile, plastic runway, tennis court, basketball court, volleyball court, golf course.30-40 mesh:Reclaimed rubber, Modified asphalt additives,rubber gloves ,etc.60-80 mesh:Sleepers, rubber sheet, waterproofing materials, reclaimed rubber, tire inner pad, slow road arch, sealing strip, buffer, plastic foam, pearl pads, rubber piston.

Shipping Timeframes: All orders are processed within 2-5 business days (excluding weekends and holidays). After your order has been processed, the estimated delivery time is before 14 Dec, 2026, depending on customs, Please note that due to high demand, some items may experience longer shipping times, which will be communicated at order confirmation email.
Order Processing Time: Please allow 2-5 business days for us to process your order before it is shipped . Orders placed after 16:00 on Fridays, or during weekends and public holidays, will begin processing on the next business day. Processing times may be extended during peak seasons or sales events.
Manufacturing Time: Some products needs manufacturing time, the manufacturing process will take approximately 10-30 business days depending on the product. This timeframe may vary depending on the complexity of the product and current demand. but this will be communicated with you during order confirmation.
Returns and Exchanges: We offer a 30-day return policy for most items. If you are not completely satisfied with your purchase, you may return it within 30 days of receipt for a refund or exchange. Items must be unused, in their original packaging, and accompanied by proof of purchase. Return shipping costs are the responsibility of the customer, unless the item was damaged or defective upon arrival.

1. What does the Tire Recycling Machine do?

It recycles waste tires into rubber powder (20–100 mesh) by debeading (removing steel), shredding, crushing and fine grinding. The staged process produces rubber granules and then superfine powder for reuse.

2. What is the typical process flow of the plant?

Typical flow: SL-1200 Double Hook Tire Debeader (remove steel bead) → ZPS-1200 Tire Shredder (50×50 mm shreds) → PSJ-900 Rotating Crusher (8–12 mm granules) → CSJ-600/800 Crusher (1–4 mm granules) → CXFJ-28 Powder Mill (30–100 mesh final powder).

3. What are the main models and their roles in the line?

Key machines: SL-1200 (debeader), ZPS-1200 (primary shredder), PSJ-900 (rotating crusher to 8–12 mm), CSJ-600/800 (grind to 1–4 mm), CXFJ-28 (rubber powder mill to 30–100 mesh).

4. What capacities can I expect from each machine?

SL-1200: 60–100 pcs/h (≤1200 mm tires). ZPS-1200: 2000–4000 kg/h (50×50 mm output). PSJ-900: 1000–1500 kg/h (8–12 mm output). CSJ-600/800: 300–400 / 500–800 kg/h (1–4 mm output). CXFJ-28: 40–150 kg/h (30–100 mesh powder).

5. What final powder sizes are available and their common applications?

20–100 mesh (product examples): 5–10 mesh (2–4 mm) for playgrounds/tiles; 10–20 mesh for floor tiles and sports courts; 30–40 mesh for reclaimed rubber, asphalt additives, gloves; 60–80 mesh for sleepers, rubber sheets, sealing strips and more.

6. How is steel and nylon fiber separated from the rubber?

Steel wire rings are removed by the SL-1200 debeader. Shredding and crushing help free fibers; mechanical separation, screening and magnetic separators (often used in plants) then separate steel and some fibers. Nylon may also be separated during screening and air classification; additional equipment can be added for enhanced separation.

7. What are the electrical power requirements for the main units?

Power ratings listed: SL-1200: 15 kW; ZPS-1200: 90 kW; PSJ-900: 58 kW; CSJ-600/800: 30 / 37 kW; CXFJ-28: 30.2 kW. Total power depends on the full configuration and concurrent operation.

8. What size tires can this line handle?

Machines specify an outer diameter up to 1200 mm (SL-1200 and ZPS-1200). Larger tires require pre-cutting or a customized solution.

9. Is the plant environmentally friendly and energy efficient?

Yes. The design emphasizes recycling waste tires to useful rubber powder, reducing landfill and raw material use. Energy-saving features depend on configuration; dust collection and emission controls should be installed to minimize pollution.

10. What site and installation requirements should I plan for?

Prepare level foundations sized to machine dimensions, stable power supply sized for total kW, adequate ventilation/dust collection, material handling (conveyors/feeding), and workspace for maintenance. Exact footprint varies by layout—consult supplier with machine dimensions.

11. What routine maintenance is required?

Regularly inspect and replace wear parts (knives, millstones), check bearings and fasteners, lubricate moving parts, clean dust/dirt from housings and filters, and ensure magnetic separators and screens are functioning. Follow manufacturer schedules for bearings and gearboxes.

12. How do I match upstream shredding capacity to the CXFJ-28 powder mill?

CXFJ-28 powder mill capacity is 40–150 kg/h, while upstream shredders/crushers have higher capacities. The mill is often the bottleneck; scale the number of mills or add buffering/storage and feed controls to match upstream throughput and avoid overloading the mill.

13. Can the machine be customized for different outputs or higher capacity?

Yes. Plants can be customized (additional mills, larger crushers, alternative screening) to achieve different mesh sizes, higher throughput or to process other rubber-containing wastes. Contact the supplier for tailored layouts and equipment upgrades.

14. What safety and dust control measures are recommended?

Install dust collectors, enclosed material transfer, emergency stop systems, proper guarding on moving parts, noise reduction measures, and provide PPE and operator training. Regularly maintain seals and filtration to control airborne dust.

15. Are spare parts and operator training available?

Spare parts for wear items (knives, millstones, bearings) and scheduled maintenance parts are typically available from the manufacturer or dealer. Operator training and installation support are usually offered—confirm scope and terms with the supplier.