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Mixing Equipment

Stainless Steel Lab Chemical Mixing Equipment With Hydraulic Lifting

  • SKU: 1601044885216
  • Category: Mixing Equipment

R146,122

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Section:
Machinery
SKU:
1601044885216
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Product Description

Stainless Steel Lab Chemical Mixing Equipment With Hydraulic Lifting

 

The Stainless Steel Lab Chemical Mixing Equipment is designed for a wide range of industrial applications, including chemicals, food, and cosmetics processing. This high-performance equipment ensures efficient mixing of liquids with suspended solids, providing consistent results for both small and large-scale production. It features a hydraulic lifting mechanism for ease of operation and flexibility in handling materials.

 

Key Features:

 

  • Durable Material: Made from SUS304 or SUS316L stainless steel, ensuring high corrosion resistance and durability for long-term use in aggressive chemical environments.
  • Paddle Mixing: The paddle-style mixer is designed to handle a variety of materials, including liquids with suspended solids, delivering uniform mixing.
  • High Power: Equipped with a 7.5 kW motor, providing the necessary power for effective mixing across a wide range of materials.
  • Adjustable Speed: The spindle speed can be adjusted from 1 to 300 r.p.m., allowing for precise control over the mixing process.
  • Flexible Voltage Options: The equipment is compatible with 220V-480V, offering customization to fit your electrical infrastructure.
  • Hydraulic Lifting: This system includes a hydraulic lifting mechanism, enabling easy access to the tank and facilitating efficient material handling.
  • Temperature Control: Features electric or steam heating options and a constant temperature external circulation system for heating, cooling, and maintaining consistent process conditions.
  • Insulation Material: The unit is insulated with PU Foam or rock wool, improving energy efficiency and temperature control during operations.
  • Functionality: The machine is capable of heating, cooling, and mixing simultaneously, which is ideal for processes requiring both thermal treatment and mixing.
  • Application Versatility: Suitable for processing a wide range of materials including chemicals, food, and cosmetics, making it a versatile choice for laboratories and small-scale manufacturing.
  • Long Service Life: Designed for extended operational lifespan with minimal maintenance, providing a reliable solution for your laboratory or production needs.
  • Easy Operation: The intuitive design allows for easy operation and maintenance, with video outgoing inspection and thorough machinery test reports provided for quality assurance.

 

Product Info Gallery

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Application:

It is widely used in dairy industry, food industry, pharmacy, chemical industry, beverage and other industrial sectors, as heating, cooling, heat preservation, anti-corrosive, anti-corrosive, strong production capacity, Cooling,insulation, sterilization treatment or storage of slurry must be stainless steel mixing tanks, especially for pasteurization of milk and
insulation, ice cream production line is the necessary equipment.

Material: SS304 / 316L;
Capacity: 50-5000L (customized is accepted);
Configuration with agitator and/or homogenizer;
Jacket: single layer, double jacket, three-layer
Thickness: 2mm, 3mm, 4mm, 5mm, 6mm, 8mm etc. (design according to pressure);
Head: open cover, seal with manhole/handhole etc.;
Shape: cylinder or cone, conical /flat/elliptical bottom with discharge.
Heat Method: gas, steam, electricity;

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Parameters:

CapacityHeating power (KW)Inner diameter(mm)Jacket diameter (mm)Speed(rpm)power(KW)
HD-50L4*240060023-600/28000.75kw/2.2kw
HD-100L6*250070023-600/28001.1kw/3.0kw
HD-300L6*4800100023-600/28002.2kw/4.0kw
HD-500L9*4900110023-600/28003.0kw/7.5kw
HD-1000L12*41200140023-600/28004.0kw/11kw
HD-2000L15*51400160023-600/28004.0kw/22kw
HD-3000L15*61600180023-600/28005.5kw/30kw

 

Structure:

 

The equipment is a liquid storage containers, composed of reducer, stirring paddle and the material valve, disc thermometer and other components.

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Single layer

the inner layer: adapts stainless steel plate SS304 or 316L material, and the surface mirror polishing.

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Double jacket

the jacket: made of SS304 steel, spiral jacket device, cold water from the bottom up without pressure, to achieve the purpose of the best heating and cooling.

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Three layers

the external insulation layer: the environmental polyurethane foam casting/ perlite particles, maintaining the temperature difference with the outside, to the effect of insulation.

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Reducer

Reducer output shaft connected with the stirring paddle, the use of looper connection, easy disassemble and cleaning.

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Additional devices

Sterile respirator, sterile sampling port, manhole/cover, inlet and outlet, thermometer, CIP cleaning spray balls, Liquid level gauge, ladder, (Other special customized requirements from customers are acceptable.)

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Agitator and emulsifier

Mixing speed rpm and impeller type can be customized according to customers’ request.Such as:

Anchor with scrapers

Frame with scrapers

Dispenser(single/double/three layers)

Triple impeller(double/three layers)

Turbine disk

Pitched paddles

Ribbon mixer

Top entry high shear emulsifier

Bottom entry high shear emulsifier

Anchor+ Dispenser

Anchor+ Top emulsifier

Anchor+ Bottom emulsifier

Anchor+ Emulsifier+Dispenser

Anchor+ Emulsifier+Pitched paddles

(one-direction/ Coaxial double-direction)

......

 

High Shear Mixer

A.Top entry

To be used both in open cover atmospheric pressure tank and sealed with manhole vacuum/positive pressure tank.

B.Bottom entry

It is outstanding when the liquid level in the tank gets very low during operation, or the space is limited. What is more, strong vortex as well as aeration is greatly reduced with the bottom mounted mixers.

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Type A: suitable for materials that are easy to mix and have no requirement for fineness.

Type B: applied to vacuum / pressure tank, mechanical seal is installed on the shaft to prevent liquid / gas leakage.
Type C: more suitable for materials that are not easy to mix and have requirement for fineness.
Type D: installed at the bottom of the tank and is usually used with overhead mixer together.

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Frequently Asked Questions

What materials is the Stainless Steel Lab Chemical Mixing Equipment made from?

The equipment is made from SUS304 or SUS316L stainless steel, ensuring high corrosion resistance and durability for long-term use in aggressive chemical environments.

What is the capacity range of this mixing equipment?

The equipment has a capacity range from 50 to 5000 liters, and customization is accepted based on specific needs.

Can the mixing speed be adjusted?

Yes, the spindle speed can be adjusted from 1 to 300 r.p.m., allowing for precise control over the mixing process.

Is the equipment suitable for food and cosmetic processing?

Yes, this mixing equipment is designed for a wide range of industrial applications, including chemicals, food, and cosmetics processing.

What is the power rating of the motor used in this equipment?

The equipment is equipped with a high power 7.5 kW motor, providing the necessary power for effective mixing across various materials.

Does the equipment include a hydraulic lifting mechanism?

Yes, it features a hydraulic lifting mechanism that enables easy access to the tank and facilitates efficient material handling.

What heating methods are available with this equipment?

The equipment can utilize gas, steam, or electricity for heating, and it also features electric or steam heating options for maintaining consistent process conditions.

How does the insulation of the equipment work?

The unit is insulated with PU Foam or rock wool, which improves energy efficiency and maintains temperature control during operations.

Is the equipment easy to operate and maintain?

Yes, the intuitive design allows for easy operation and maintenance, and video outgoing inspection along with thorough machinery test reports are provided for quality assurance.

What types of mixing configurations are available?

The equipment can be configured with various agitator types, including paddle mixers, homogenizers, and specialized emulsifiers, tailored to meet specific customer requirements.

Can this equipment be used for pasteurization processes?

Yes, this equipment is especially suitable for pasteurization of milk and other processes where heating and mixing are required simultaneously.

What types of materials can be processed with this mixer?

The mixer is capable of handling a wide variety of materials, including liquids with suspended solids, making it suitable for chemicals, food, and cosmetics.

What additional features does the equipment have?

Additional features include a sterile respirator, sterile sampling port, thermometer, CIP cleaning spray balls, and options for customization based on customer needs.

Is there a warranty or service support for this equipment?

Yes, the equipment typically comes with a warranty and service support options to ensure reliable operation and maintenance.

What are the dimensions of the equipment?

Dimensions vary based on the capacity and configuration, but standard options include inner and jacket diameters that can be customized based on operational needs.

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