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This machine is used to mold and vulcanize a variety of rubber products including solid tyres, shoe soles, rubber tiles, sheets, hollow mats, gaskets, rubber wheels and belts.
Two main configurations are shown: XLB-D(Y)1500x1500x2 and XLB-D(Y)2000x2000x2. The 1500 model has a nominal molding force of 1200 tons, 300 mm piston stroke, 5.3 MPa plate unit pressure, 600 mm plate clearance and 15 kW main motor. The 2000 model has 1800 tons molding force, 500 mm piston stroke, 4.5 MPa plate unit pressure, 1000 mm plate clearance and 22 kW main motor.
The machine supports steam heating and electric heating. Exact configuration (steam, electric or dual) should be confirmed with the supplier.
Both listed configurations are 2-layer (two working layers) presses, allowing simultaneous molding in two cavities or stacked molds.
Cycle time depends on rubber compound, mold design and product size. Typical molding cycles for solid tyre and similar parts usually range from a few minutes up to 20–30 minutes. Provide sample product and compound to the supplier for accurate cycle time estimation.
You will need a reinforced concrete foundation sized per supplier drawings, adequate power supply (15 kW or 22 kW main motor plus auxiliaries), steam supply for steam-heated units (or electrical supply for electric heating), hydraulic oil, compressed air and proper ventilation. Exact requirements are provided in the machine’s installation documentation.
Standard safety items typically include emergency stop buttons, hydraulic overload protection, safety interlocks and guards around moving parts. Exact safety options and certifications should be confirmed with the manufacturer.
Yes. Plate clearance, mold platens, mold fixtures and other parameters can generally be customized to accommodate specific tyre sizes and mold designs. Discuss your mold dimensions and production needs with the supplier.
Regular maintenance includes hydraulic oil checks and replacement per the maintenance schedule, inspection and lubrication of moving parts, steam/electric heating element checks, cleaning, and inspection of seals and hoses. Frequency depends on usage; the supplier will provide a recommended maintenance schedule.
Suppliers commonly provide spare parts (hydraulic components, seals, heaters, motors) and can assist with tooling and molds. Confirm lead times and parts lists with the vendor.
The XLB-D(Y)1500x1500x2 model has a nominal molding force of 1200 tons and a plate unit pressure of approximately 5.3 MPa. The XLB-D(Y)2000x2000x2 model has 1800 tons nominal force and around 4.5 MPa plate unit pressure.
Control systems vary by supplier and can range fromPLC-based control with HMI to more basic electro-hydraulic controls. Confirm exact control features (temperature control, pressure/time profiles, data logging) when ordering.
Energy consumption depends on heating method, cycle time and production rate. Main motor power is 15 kW for the 1500 model and 22 kW for the 2000 model; additional energy is consumed by steam generation or electric heating. Provide estimated production data to the supplier for an energy consumption estimate.
After-sales support commonly includes installation supervision, operator and maintenance training, spare parts supply and technical support. Warranty terms vary by manufacturer—confirm warranty period, scope and response times prior to purchase.
Choose based on required mold size and clearance, molding force needed for your tyre geometry and compound, production capacity and available floor/foundation space. Provide your product dimensions, expected cycle time and annual output to the supplier for a recommendation.
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