Application for PET washing line: This recycling line is composed of garbage separation (automatic & manual), bottle & flake crushing, cold & hot washing & cleaning, flake dewatering & drying, dust & label removal, packing, etc.
2. Introduction
Material: carbonated beverage bottles, drinking water bottles, fruit juice bottles, oiler, tea drink bottles, etc.
Finished product size: Less than 14mm or customized
Purpose of use: Be used for short fiber, long fiber or sheet, filament yarn, PET strap, PET sheet or PET film or bottle to bottle.
Remark: We can customize the recycling line according to client's requirement.
3. Basic Production Process
De-baling(bale opener)------Trommel----- Label Scrapping(label remover) ------ Manual Sorting and Metal Detecting-----Wet Grinding(crusher)-------Screw conveyor------Gravity Separation(floating washer)-------Screw conveyor------Chemical Washing for PET Flakes(Hot washer)-------Screw conveyor------High speed friction washer ------- Screw conveyor------Floating washing tank -------Dewatering machine--------Drying pipe system--------Label separator(Zigzag air label separator type)------Packing/storage hopper
The bottle-to-bottle recycling and washing line is mainly used in food grade PET chip recycling and recycling projects. It has a high degree of automation and effectively avoids human error. Efficient trammel ensures separation of materials from other debris: removal of stones, wood chips, small metals.
Label remover
The label removing machine is mainly used to peel the label paper on the PET bottle surface, especially the PVC or PS label applied on the PET bottle. Through the cooperation of the rotary and the fixed knives, the labels on the bottle body are peeled together, and the difference between wind force and gravity is used to completely separate the bottle body and the label, to preserve the integrity of the bottle and the bottleneck, and reduce the loss of high-quality bottle material.
Sorting system
The sorting system is the final classification and screening of the bottle body before crushing. It screens out a small amount of foreign matter (including heterogeneous bottles, heterochromatic bottles, a small amount of label scraps, metal reactants, garbage, etc.) remaining in the front-end units, and a buffer system. It is one of the necessary means for large-capacity production regulation, which is crucial to the stability of process control. Manual sorting is a re-inspection and a necessary way to ensure quality.
Crusher
The crushing system adopts wear-resistant design to ensure that the system runs continuously for a long time.
Hot washing tank
Hot washing machine effectively removes sticky glue, oil stains and some small impurities on the surface of bottle flakes, which is critical to the life of downstream product filter components and product quality.
The high speed friction washer
The high-speed friction washer applies the corresponding blade striking force to different materials at a suitable rotation speed to achieve the desired cleaning effect.
The floating washing tank
The floating washing tank is designed for strong pressure underwater cleaning to remove residual impurities
Dewatering machine
Can be equipped with the corresponding centrifugal dewatering machine and hot air drying system according to the water content set by the production requirements.
PRODUCT SPECIFICATIONS
No
Item
Data
1
Model
DD-500
DD-1000
DD-2000
DD-3000
DD-5000
2
Product capacity
500kg /h
1000kg /h
2000kg /h
3000kg /h
5000kg /h
3
Workshop(L*W*H)
42m *5m*5m
85m *5m*5m
110m *6m*6m
125m*6m*6.5m
130*8m*7m
4
Needed worker
3-4persons
4-5persons
5-6persons
6-8persons
10-12persons
5
Water supply (recycle use)
3-4ton/h
4-5ton/h
6-8ton/h
10-12ton/h
15-20ton/h
6
Installed power(KW)
180-210
210-260
400-460
600-670
920-1200
7
Final product quality
Moisture: max 0.7% Particle size: 3-12mm or customized Total impurity content:≤90PPM PH:7.5±0.5
Shipping Timeframes: All orders are processed within 2-5 business days (excluding weekends and holidays). After your order has been processed, the estimated delivery time is before 21 Jan, 2025, depending on customs, Please note that due to high demand, some items may experience longer shipping times, which will be communicated at order confirmation email.
Order Processing Time: Please allow 2-5 business days for us to process your order before it is shipped . Orders placed after 16:00 on Fridays, or during weekends and public holidays, will begin processing on the next business day. Processing times may be extended during peak seasons or sales events.
Manufacturing Time: Some products needs manufacturing time, the manufacturing process will take approximately 10-30 business days depending on the product. This timeframe may vary depending on the complexity of the product and current demand. but this will be communicated with you during order confirmation.
Returns and Exchanges: We offer a 30-day return policy for most items. If you are not completely satisfied with your purchase, you may return it within 30 days of receipt for a refund or exchange. Items must be unused, in their original packaging, and accompanied by proof of purchase. Return shipping costs are the responsibility of the customer, unless the item was damaged or defective upon arrival.
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