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Plastic & Rubber Processing Machinery

Power Saving 200-1000kg h Plastic Industrial PP,PE Film Recycling Granulator Machine ACS-H300,80

  • SKU: 1600861377652
  • Category: Plastic & Rubber Processing Machinery

R1,120,250

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Section:
Machinery
SKU:
1600861377652
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Product Description


 

Product Description

To meet the market demand, ACERETECH developed and launched environmental 3 in 1 integrated plastic granulation recycling system--ACS-HTM COMPACTING AND PELLETIZING MACHINE.It is different from traditional granulation line.This ACS-HTM smart plastic recycling pelletizing machine pays more attention to protecting the physical properties of environmental plastics, can maintain the plasticity, toughness and durability of the original environmental plastics as far as possible.

Aceretech Recyclable Plastics Include

●PP/PE film/ industrial film/ post-cosumer film●LDPE/HDPE bags●Soft material●PP woven bag●PP non-woven/baby diaper non woven●EPS/XPS foam material/ Fish box foam material/ Package foam material●PET/Nylon PA6 PA66 film/fiber/filament/fiber cloth●PP/PE/ABS/PS/PC flakes/regrinds●PVB film/flakes

Suitable Products

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Product Paramenters

SPECIFICATIONS 
Machine ModelACS
Target Recycled MaterialHDPE, LDPE, PP, BOPP, CPP, OPP, PA, PC, PS, PU, ABS
Final Product ShapeParticles


 

 

System composition

 

Belt Conveyor, Cutting Compactor, Single Screw Extruder, Filtration, Pelletizer, Water Cooling Device, Dehydration Section,

 

Conveyor Fan, Product Silo.

 

Output Range150kg/h-1200kg/h
Feeding DeviceBelt Conveyor (Standard), Roll Hauling off device (Optional)
Compactor Volume300L-1400L
Diameter of screw80mm-180mm (Standard)
Material of screw38CrMoAlA (SACM-645), Bimetal (Optional)
L/D of screw31/1, 32/1, 34/1, 36/1 (According to the characteristics of recycling)
Heater of barrelCeramic heater or Far-infrared heater
Cooling of BarrelAir cooling of fans through blowers
Vacuum deashing exhaustTwo Double-zone vacuum degassing system (Standard)
Pelletizing typeWater-ring pelletizing/ water-strands pelletizing/ Under-water pelletizing
Voltage StandardAccording to the Voltage of the Customer's Location
Optioanl deviceMetal detector, Roll hualing off device, Masterbatch and additives feeder
Warranty13 months from the date of bill of lading
Technical servicesproject design, factory construction, installation and recommendations, commissioning
Model

ACS-H

 

300/80

ACS-H

 

500/100

ACS-H

 

800/120

ACS-H

 

1000/140

ACS-H

 

1200/160

ACS-H

 

1400/180

Compactor Volume (L)300500800100012001400
Compactor motor375590110132160
Screw diameter(mm)80100120140160180
L/D ratio424242424242
Power(kw)45/5590/110132160/185220/250315
Productivity(kg/h)160-220300-380450-500500-650800-10001000-1200

Product Detail

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FEEDING &COMPACTING

>>> Plastic scraps such as film, filament, raffias conveyed into the compacting room through belt conveyor; >>> To handle rolls’ scraps, roll hauling off device is an optional feeding method;>>> Motor drives of conveyor belt and hauling device cooperate with ABB inverter;>>> Feeding speed of conveyor belt or roll hauling off is fully automatic based on how full the compactor’s room is.

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EXTRUSION & DEGASSING

>>> Specialized single screw extruder: Equipped with high torque gearbox with integrated design; 34D to 36D processing section to gently melt the plastics.>>> Double-zone vacuum degassing system:Remove the volatiles efficiency;Equipped with vacuum tank, which store the impurities, small molecules or oil stains from the exhaust.

 

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MELT FILTRATION

>>> Plate type double station filter: Cost - effective,Easy to operate.>>> Piston type large area filter:Suitable for heavy contaminated material;Suitable for large capacity recycling machine.>>> SCF type Self-clean filter:No need to change the mesh screen;Automatically discharge the impurities;Can realize 60mesh, 80mesh 100mesh and 120mesh.

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PELLETIZING SYSTEM

>>> Water-ring pelletizing system: >>> Standard granulating method in ACS-H system; >>> Self-adjusting pelletizing head ;>>> RPM of rotatory blades is automatic.

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PELLETIZING SYSTEM

>>> Under-water pelletizing system:>>> Suitable for big capacity, automatically;>>> Applicable to a wider range of materials.

 


 


 


 


 


 


 


 

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PELLETIZING SYSTEM

>>> Water-strands pelletizing system:>>> Cost-effective;>>> Suitable for the material which MFI is higher than 8.

 


 


 


 


 


 


 

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DRYING & PACKING SYSTEM

>>> Vibration dryer: Sieve is made of Stainless steel;Dewatering granules and selecting size.>>> Centrifugal dryer:Blower on the dryer to remove the moisture further.>>> Product silo:All pipes and silos wrapped with sound-proofing cotton;Optional Capacity online monitoring & Quantitative weighing.

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INTELLIGENCE OPERATING

>>> Intelligence Start: One button only;>>> Intelligence Stop: One button only;>>> Emergency Stop: One button only;Remote monitoring and information transmission.

 


 


 


 


 


 

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Frequently Asked Questions

What types of plastic materials can the ACS-H300,80 granulator machine process?

The ACS-H300,80 granulator machine can process various recyclable plastics including PP, PE films, industrial films, LDPE/HDPE bags, soft materials, PP woven and non-woven bags, EPS/XPS foam, PET, Nylon, and many more.

What is the output capacity range of the ACS-H300,80 granulator?

The output capacity of the ACS-H300,80 granulator ranges from 150 kg/h to 1200 kg/h, making it suitable for different production scales.

Is the ACS-H300,80 machine suitable for large-scale recycling operations?

Yes, the ACS-H300,80 is designed for large-scale recycling operations, with the ability to handle significant input volumes and maintain high productivity.

What is the warranty period for the ACS-H300,80 granulator machine?

The warranty period for the ACS-H300,80 granulator machine is 13 months from the date of the bill of lading.

How does the machine maintain the physical properties of the plastics?

The ACS-H300,80 granulator machine is designed to protect the plastic's physical properties by gently melting the materials, ensuring that their plasticity, toughness, and durability are maintained.

Can the ACS-H300,80 machine handle contaminated materials?

Yes, the machine is equipped with specialized filtration systems, such as the piston type large area filter and self-clean filter, which are suitable for handling heavily contaminated materials.

What types of pelletizing systems are available with the ACS-H300,80?

The ACS-H300,80 offers several pelletizing systems including water-ring pelletizing, under-water pelletizing, and water-strands pelletizing, catering to different material properties and production needs.

What is the heating system used in the ACS-H300,80 granulator?

The heating system of the ACS-H300,80 granulator can be equipped with either ceramic heaters or far-infrared heaters, depending on customer preferences.

Does the machine come with any optional devices?

Yes, optional devices for the ACS-H300,80 include a metal detector, roll hauling off device, and masterbatch and additives feeder.

What are the key components of the ACS-H300,80 recycling system?

The key components of the ACS-H300,80 recycling system include a belt conveyor, cutting compactor, single screw extruder, filtration system, pelletizer, and water cooling device, among others.

How does the intelligence operating feature work?

The intelligence operating feature allows for one-button start and stop functions, as well as an emergency stop, enhancing ease of use and safety.

Can the machine be customized for different voltage requirements?

Yes, the ACS-H300,80 granulator can be customized according to the voltage requirements of the customer's location.

What is the diameter of the screw in the ACS-H300,80 granulator machine?

The diameter of the screw in the ACS-H300,80 granulator machine is 80mm, and it can be customized up to 180mm depending on the model.

What is the material used for the screw in the ACS-H300,80?

The screw is made of 38CrMoAlA (SACM-645), with an option for bimetal material for enhanced durability.

What kind of technical services are provided with the machine?

Technical services include project design, factory construction, installation recommendations, and commissioning support.

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