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Filling Machines

Natural fruit Food Beverage Machinery Aseptic Juice Filling And Sealing Machine Aseptic Juice Filling

  • SKU: 1601202347363
  • Category: Filling Machines

R560,000

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Section:
Machinery
SKU:
1601202347363
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Product Description

Product Description

 

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Hot Filling Juice machine For Apple /orange /pineapple /peach juice, flavored milk, tea drinks, energy drinks. 
1. RO Water treatment system and Ultra-filtration Water treatment.
2. Juice Pretreatment system (with flavors dosing, blending tank, juice UHT /pasteurizer sterilizer, and juice homogenizer)
3. CIP cleaning system
4. Conveyor, rinser-filler-capper machine, Labeler, and Shrink wrapper.

 

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Aseptic Juice Rinsing/filling/capping Monoblock

Compact structured, good-looking, easy to operate and highly automated.
Bottles are conveyed with neck blocked. Bottles can be changed through some replacement of guiding sheets, starwheels of nylon instead of height adjustment of machine.
Rinser-clamp of special design is strong and endurable, without contact with worms at bottle-mouth, to prevent bi-pollution.
Highly effective spraying nozzles equipped on the rinser-clamp can rinse every side of inner bottle and save water.
Parts with contact with material are all made of stainless steel of food-grade, no dead angles and easy to clean up.
Feed-in volume is controlled to ensure accurate filling.

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1. Disinfectant Rinser

* Spring cramps are used in the bottle washing process. The empty bottles can be turned over 180° along the conveying rail.

 

There are two times of internal and external washing, the efficiency of bottle washing is high.

 

 

 

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2. Aseptic Water Rinser

* Rinsing machine adopts Sunswell original overturn and double-opened bottle clip. Bottle clip lock the bottleneck, the material of bottle clip is SUS304, which is hygienic and durable.
* Bottle clip equipped with efficient spray on nozzle. The extrusive droplet with 15° angle ensures to wash all side of the bottle, and can save the water.

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Flow meter pump

The base comes with mounting holes, the peristaltic pump can be fixed in the position of these four holes.

 

* Compact design meet the requirement of most devices
* Stepper motor drive, high precision liquid delivery
* Handle mechanism allows tube loading in seconds
* OEM Acrylic label to highlight your company brand
* 3/6 rollers provide high-flow or high-precision pulsation-free pumping
* Reliable performance and long service life
 

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Cap elevator

The elevator is made for bottle cap into the caps collection device of capper main machine. The conveying chain adopts high strengthened wear proof plate chain, lengthening the service life of chains and hopper. The high slow stable conveying speed and advanced design, ensure the stability of the whole machine. Easy operation and maintenance with little consumerable spare parts.

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4. Filler

Filling valve use isobar machinery valve, High speed and big flow, the high accuracy filling valve, filling speed fast, the
liquid level is stable.

 

Rotary wheel fully made of stainless steel SUS 304. Isobaric filling method.Filling valves are made of SUS304Filling valves are reasonably structured with accurate filling.Bottles go up and down by pneumatic cylinders and cams, to process filling with contact to bottle-mouth. 
 

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5. Capper

*The bottle into the click wheel through the transition card bottleneck Capping Machine.
*Cap distributing chute is equipped with reverse cap stop and reverse cap pick-out mechanism.*Cap distributing chute is equipped with a photocell switch to stop the capper when there is no cap inside the chute.
 

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ModelFilling Heads

Capacity 

 

500ml

Bottle SizePowerDimension(mm)Weight(KG)
RCGF14-12-5122500BPH200-2000ml1.8kw2200×1800 × 20002500
RCGF 18-18-6184000BPH200-2000ml2.6kw2500 × 1800 × 23003000
RCGF 24-24-8246500BPH200-2000ml3.8kw2800 × 2100 × 23005000
RCGF 32-32-103212000BPH200-2000ml4.2kw3500 × 2200 × 23006000
RCGF 40-40-10401500BPH200-2000ml7kw4760 × 2080 × 23007000
RCGF 50-50-125018000BPH200-2000ml9kw5150 × 3820 × 270010000
RCGF 60-60-156020000BPH200-2000ml13kw5300 × 3950 × 27008500

 

 

Frequently Asked Questions

What types of beverages can this machine fill?

The machine is designed to fill a variety of beverages including apple, orange, pineapple, peach juice, flavored milk, tea drinks, and energy drinks.

What is the production capacity of this juice filling machine?

The production capacity varies by model, ranging from 2,500 to 20,000 bottles per hour depending on the specific configuration.

What materials are used in the construction of the machine?

All parts that come into contact with the beverage are made of food-grade stainless steel (SUS304), ensuring hygiene and durability.

Does the machine support different bottle sizes?

Yes, the machine can handle bottle sizes ranging from 200ml to 2000ml with simple adjustments to guiding sheets and starwheels.

What is the purpose of the CIP cleaning system?

The CIP (Clean-In-Place) cleaning system allows for efficient cleaning of the machine without disassembly, ensuring hygiene and reducing downtime.

How does the aseptic filling process work?

The aseptic filling process involves sterilizing the juice and the bottles before filling to prevent contamination, ensuring a longer shelf life for the product.

Is the machine easy to operate?

Yes, the machine features a compact structure and is highly automated, making it user-friendly and easy to operate.

What kind of maintenance does this machine require?

Regular maintenance includes cleaning the machine, checking the filling valves, and ensuring all parts are functioning correctly. Minimal spare parts are needed for operation.

Can the machine be customized for different production needs?

Yes, the machine can be customized based on specific production requirements, including capacity and bottle sizes.

What safety features are included in the machine?

The machine includes safety features such as a photocell switch to stop the capper when no caps are present and a reliable operational design to prevent contamination.

What is the power requirement for operating the machine?

Power requirements vary by model, with options ranging from 1.8kw to 13kw depending on the machine's capacity.

How long is the warranty period for this machinery?

The warranty period typically varies by manufacturer, but it is common to have a warranty of 1 to 2 years on the machine.

What kind of training is provided for operating the machine?

Training is usually provided by the manufacturer, including operational guidelines and maintenance procedures, to ensure effective use of the machine.

Can I see a demonstration of the machine in operation?

Yes, you can often schedule a demonstration with the manufacturer or supplier to see the machine in action before making a purchase.

What are the dimensions of the machine?

Dimensions vary by model, with sizes ranging from 2200mm x 1800mm x 2000mm to 5300mm x 3950mm x 2700mm depending on the capacity.

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