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2-the detailed parameters of each machines:
| Motorcycle Tyre production line including the following all machines. | |||||
| Model | Name of equipment | Model | QTY | Notes | |
| Milling phase | |||||
| 1 | Single blade cutter | 660-1 | Width of blade660mm | ||
| 2 | Banbury mixer | X(S)M-35/30 | 1 | Hydraulic rollover unloading | |
| 3 | Mixing mill | XK-450 | 1 | ||
| 4 | Rubber sheet cooling machine | XPA-600 | 1 | Working length 10 meters | |
| Calendering phase | |||||
| 1 | Four roller calender | XY4-1400 | 1 | Include front,back device. | |
| 2 | Mixing mill | XK-450 | 1 | ||
| Molding phase | |||||
| 1 | Mixing mill | XK-450 | 1 | ||
| 2 | Mixing mill | XK-400 | 1 | ||
| 3 | Rubber extruder | XJ-150 | 1 | ||
| 4 | Shutter car | 10 layers | 10 | 2000×900×60 | |
| 5 | Vertical cutting machine | LC-1500 | 1 | ||
| 6 | Bead ring unit | 1 | |||
| 7 | STB former | 2 | |||
| Vulcanizing phase | |||||
| Unit 1 | Four layers hydraulic vulcanizing machine | 80T | 6 | Inclued 2 sets process for tyre | |
| 2 | Splicer | 1 | |||
| 3 | Tyre shell perforating machine | 2 | |||
| 4 | Tyre shell heading press | 2 | |||
| 5 | Extruder | XJ-115 | 1 | ||
| 6 | Mixing mill | XK-400 | 1 | ||
| 7 | Tire shell machine | 3 | |||
| 8 | Tyre air setting machine | 3 | |||
| 9 | Mold | According customer’s quantity, patterns and other requirements | |||
A Motorcycle Tyre Building Machine is a specialized equipment used in the manufacturing process of motorcycle tyres, involving various phases such as milling, mixing, calendering, molding, and vulcanizing.
The production line includes a milling phase with a single blade cutter and Banbury mixer, a calendering phase with a four-roller calender, a molding phase with multiple mixing mills and an extruder, and a vulcanizing phase with a hydraulic vulcanizing machine among others.
The Banbury mixer model included in this production line is X(S)M-35/30, which is designed for efficient mixing of rubber compounds.
The rubber sheet cooling machine in this production line has a working length of 10 meters.
Yes, the machine can be customized to accommodate various tyre sizes and specifications based on customer requirements.
The hydraulic vulcanizing machine is used to cure the rubber in the tyre, ensuring it maintains strength and durability, with a capacity of 80T.
The shutter car included in the production line has 10 layers.
The rubber extruder is used to shape and mold the rubber into specific forms needed for tyre production.
Yes, training is typically provided for operators to ensure safe and efficient use of the equipment.
Regular maintenance such as lubrication, checking for wear and tear, and ensuring all components are functioning correctly is necessary to keep the production line operating efficiently.
The machine is designed to process various types of rubber compounds used in motorcycle tyre manufacturing.
The time required to produce a set of motorcycle tyres can vary based on the specific production process and equipment settings, but typically ranges from several hours to a full day.
The machine includes various safety features such as emergency stop buttons, safety guards, and sensors to ensure operator safety during operation.
Yes, the production line can be customized to meet specific production needs, including the number of machines and their configuration.
The power requirements vary by machine within the production line; specifications can be provided upon request.
No approved technical specifications are available yet. Please refer to the product description or contact our team.
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