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1) Negative pressure filling, vacuum bubbling to avoid air bubbles remaining in thebottle during the filling process;2) PLC touch screen contro; Electric eye induction filling;3) Filling head：4 Head ;Air source pressure: 0.5-0.8MPa;4) Dimensions: 700*500*1700mm5) Power...
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1) Negative pressure filling, vacuum bubbling to avoid air bubbles remaining in the
bottle during the filling process;
2) PLC touch screen contro; Electric eye induction filling;
3) Filling head：4 Head ;Air source pressure: 0.5-0.8MPa;
4) Dimensions: 700*500*1700mm
5) Power Supply: 240V AC / 50Hz,single phase.
Performance profile：
This machine adopts full pneumatic control, especially suitable for high bubble and bottle volume irregular filling products. The design concept of the vacuum filling machine designed by our company is: through the pressure of the filling head, the vacuum generator achieves a local sealing environment in the liquid return bottle and the bottle to be filled, generating a local vacuum (negative pressure). Filling is achieved by vacuum suction. The company can according to the customer's bottle type, through the actual debugging, to achieve the ideal filling speed and effect, is the ideal choice model.
Working principle：
The working principle of vacuum filling machine (self-discharging type) is to connect the air source. Place the bottle to be filled into the mold directly below the filling head and seal it with the filling head. At this time, the CAM opens the mechanical valve, and the vacuum bottle valve is closed and the suction valve is opened, so that the vacuum generator produces vacuum (negative pressure). Forming vacuum environment system (vacuum bottle - filling head - filling bottle - filling head silicone tube). Vacuum suction fills the bottle with material. When the material inside the bottle rises to the height of the outer casing of the filling head. Because the vacuum suction through the outer sleeve, the bottle material sucked into the vacuum bottle so that the bottle material always maintain a certain height until the filling bottle is removed. The mechanical valve closes and the vacuum generator stops producing vacuum. Suction tube closed. The vacuum bottle valve is opened and the material in the vacuum bottle flows into the barrel due to the action of gravity to complete a filling cycle. Filling quantity is filled by time.
| 3) Filling head：4 Head ;Air source pressure | 0.5-0.8MPa; |
|---|---|
| 4) Dimensions | 700*500*1700mm |
| 5) Power Supply | 240V AC / 50Hz,single phase. |
| Voltage | 240V |
The main advantage is its negative pressure filling system, which prevents air bubbles from remaining in the bottle during the filling process, ensuring a high-quality fill.
The PLC touch screen control allows for easy operation and monitoring of the filling process, enabling users to set specific parameters and adjustments with a user-friendly interface.
This machine is especially suitable for high bubble and irregular volume filling products, making it ideal for various types of perfumes and liquid cosmetics.
The dimensions of the Industrial 4 heads Perfume Filling Machine are 700 mm in width, 500 mm in depth, and 1700 mm in height.
The machine requires a power supply of 240V AC / 50Hz, single phase.
The vacuum filling process involves creating a local vacuum environment that allows for suction filling. This is achieved through a vacuum generator connected to the filling head, which fills the bottle by drawing liquid from a vacuum bottle.
The air source pressure required for the machine to operate effectively is between 0.5 to 0.8 MPa.
Yes, the filling speed can be adjusted according to the customer's specific bottle type and through actual debugging to achieve ideal filling performance.
Regular maintenance includes cleaning the filling heads, checking air pressure, and ensuring that the PLC and electrical components are functioning properly to prevent downtime.
Yes, the Industrial 4 heads Perfume Filling Machine is versatile and can be used for both small and large production runs, depending on the filling requirements.
The filling quantity is controlled by time, allowing precise filling according to the desired volume for each product.
Yes, training is typically provided to ensure that operators understand how to use the PLC control system and maintain the machine effectively.
The machine can accommodate various bottle shapes and sizes, and it can be customized during the initial setup to work with the customer's specific bottle type.
Setup time can vary depending on the complexity of the product and bottle type, but our technicians typically aim to complete the setup efficiently to minimize downtime.
The machine includes safety features such as emergency stop buttons, protective covers, and sensors to ensure safe operation during the filling process.
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