induction steel scrap melting furnace

SKU: 60843856815

Product Description Product Name 5 ton induction steel scrap melting furnace for metal foundry Material Aluminum Shell/Steel Shell Major Equipment Electric furnace body 2 sets, hydraulic or mechanical tilting furnace 2 sets, control table 1 set, intermediate frequency c...

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SKU:: 60843856815

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Product Description

Product Name	5 ton induction steel scrap melting furnace for metal foundry
Material	Aluminum Shell/Steel Shell
Major Equipment	Electric furnace body 2 sets, hydraulic or mechanical tilting furnace 2 sets, control table 1 set, intermediate frequency control cabinet (6 pulse 1, 12 pulse 2, 24 pulse 4), low voltage control cabinet (6 pulse 1, 12 pulse 2, 24 pulse 4), capacitor cabinet 1 set, water-cooled cable 4 or 8; (5 tons or more with) water temperature alarm 1, leakage alarm 1; crucible mold 1, hydraulic steel pipe 1 batch, copper Row 1, water tank 3. Transformer, cooling tower, furnace builder, lining ejector, furnace cover.
Product Features	KGPS, IGBT, single power supply or dual power supply technology. It can realize PLC (SIEMENS) whole process monitoring.
Product Application	Induction furnace is used for smelting or insulating ferrous metals, non-ferrous metals, sponge iron, such as scrap iron, scrap steel, copper, aluminum and so on. Complete working equipment such as continuous casting machine, rolling mill, mainly used for the production of billet, steel bar, angle steel, H-beam, I-beam, etc. Using KGPS, IGBT, single or double power supply technology, PLC (Siemens) can be realized throughout the monitoring.
Practical use	1. heat treatment: partial or whole hardening, annealing, tempering and diathermy of all kinds of metals. 2. hot forming: whole forging, partial forging, hot upsetting and hot rolling. 3. Welding: brazing of various metal products, welding of saw blades and blades, welding of steel pipes and copper pipes, welding of dissimilar metals. 4. metal smelting: (vacuum, smelting, casting and evaporating coating) of gold, silver, copper, iron and aluminum. 5. Other applications of high-frequency heater: semiconductor single crystal growth, thermal coordination, bottle mouth heat seal, toothpaste skin heat seal, powder coating, metal implanted plastics, etc.
Induction Furnace Type	Induction furnace can be divided into high frequency furnace, medium frequency furnace and power frequency furnace according to the frequency of power supply; melting furnace, heating furnace, heat treatment equipment and welding equipment according to the purpose of technology; and can also be classified according to its structure and transmission mode. Commonly used induction furnace is usually summed up as a central induction furnace, coreless induction furnace, vacuum induction furnace, induction quenching equipment and induction head heating equipment.

Frequently Asked Questions

What is the maximum capacity of the induction steel scrap melting furnace?

The induction steel scrap melting furnace has a maximum capacity of 5 tons.

What materials are used in the construction of the furnace?

The furnace is constructed using either an aluminum shell or a steel shell.

What types of metals can be melted in this furnace?

The furnace can melt ferrous metals, non-ferrous metals, and sponge iron, including scrap iron, scrap steel, copper, and aluminum.

What major equipment is included with the furnace?

The furnace includes electric furnace bodies, hydraulic or mechanical tilting furnaces, control tables, various control cabinets, a capacitor cabinet, a water-cooled cable, alarms, a crucible mold, and more.

How does the PLC monitoring system work?

The PLC (Programmable Logic Controller) system provides whole process monitoring and can be integrated with Siemens technology for enhanced operational efficiency.

Can this furnace be used for heat treatment processes?

Yes, the furnace is suitable for heat treatment processes such as hardening, annealing, tempering, and diathermy of various metals.

What are the different types of induction furnaces?

Induction furnaces can be categorized into high frequency, medium frequency, and power frequency types, as well as by their purpose, such as melting, heating, or welding equipment.

Is the furnace suitable for welding applications?

Yes, this induction furnace can be used for various welding applications, including brazing, welding of saw blades, and welding dissimilar metals.

What safety features does the furnace include?

The furnace includes safety features such as a water temperature alarm and a leakage alarm to ensure safe operation.

What is KGPS and how does it enhance the furnace performance?

KGPS is a technology that enhances the efficiency and performance of the furnace, allowing for single or dual power supply configurations.

Can this furnace be used for continuous casting?

Yes, the induction furnace is compatible with complete working equipment for continuous casting processes.

What is the role of the cooling tower in this furnace setup?

The cooling tower helps maintain optimal operating temperatures by dissipating heat generated during the melting process.

How is the furnace operated?

The furnace is operated using a control table that manages the various components, including the power supply and monitoring systems.

What are the applications of high-frequency heaters in this furnace?

High-frequency heaters in this furnace can be used for semiconductor single crystal growth, thermal coordination, heat sealing, and powder coating among other applications.

Do I need additional equipment to use this furnace?

While the furnace comes with essential components, additional equipment may be needed depending on specific applications, such as casting machines or rolling mills.