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Factory Genyond offers a comprehensive Turnkey Ethanol Production Line designed for the industrial production of 95%-99.9% alcohol (ethanol). This system is ideal for producing ethanol from a variety of raw materials, including corn, wheat, cassava, molasses, rice, pota...
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Factory Genyond offers a comprehensive Turnkey Ethanol Production Line designed for the industrial production of 95%-99.9% alcohol (ethanol). This system is ideal for producing ethanol from a variety of raw materials, including corn, wheat, cassava, molasses, rice, potatoes, sugar cane, and more. The system is optimized for both small and large-scale ethanol production, offering high efficiency and flexibility in its design and operation.
Complete Turnkey Solution:
A full set of equipment for ethanol production, from design to manufacturing, installation, and system adjustments. The system is optimized to reduce labor costs, space, and overall investment.
Versatile Raw Material Utilization:
Capable of processing various starch or sugar-based raw materials such as corn, wheat, cassava, and sugar cane for ethanol production.
Customizable Production Capacity:
The system can be designed to produce 1000L to 1,000,000L of ethanol per day, depending on your needs. It can be tailored to fit specific production goals.
Modular or Full Systems:
You can choose from a full turnkey system or opt for individual sections of the system based on your requirements. This flexibility allows you to expand or upgrade your production line as needed.
Improvement and Rebuilding Services:
Genyond can also assist in improving and rebuilding older alcohol production lines to enhance efficiency and output quality.
Distillation Towers:
Choose from a single distillation tower for cost savings or 2-8 distillation columns for superior alcohol quality.
Equipment Includes:
| Item | Traditional Process | New Process |
|---|---|---|
| Steam Consumption (t/t) | 3.0 | 2.3 |
| Colority (No.) | 9.5 | 8 |
| Alcohol (% v/v) | 95.5 | 96.5 |
| Sulfuric Acid Test (No.) | 70 | 9 |
| Aldehyde (mg/l) | 28 | 2 |
| Methanol (mg/l) | 18 | 3 |
| Non-volatile Matter (mg/l) | 23 | 12 |
| Item | Traditional Process | New Process |
|---|---|---|
| Electricity Consumption (kwh/t) | 15 | 20 |
| Steam Consumption (t/t) | 2.3 | 1.4 |
| Water Consumption (t/t) | 7 | 5 |
| Colority (No.) | 9.5 | 8 |
| Alcohol (% v/v) | 95.5 | 95.5 |
| Methanol (mg/l) | 100 | 55 |
| n-Propyl Alcohol (mg/l) | 75 | 35 |
| Non-volatile Matter (mg/l) | 23 | 21 |
This ethanol production line is ideal for industries involved in fuel ethanol production, alcohol beverage manufacturing, pharmaceuticals, and more. With customizable solutions, the system caters to both large-scale industrial requirements and smaller operations.
Factory Genyond's Turnkey Ethanol Production Line offers an advanced and cost-effective solution for producing high-quality alcohol and ethanol from various agricultural materials.
| ASME, ISO, CE Certified | Ensuring high standards of manufacturing and safety. |
|---|---|
| Energy Efficiency | With reduced steam, electricity, and water consumption compared to traditional processes. |
| Improved Output Quality | Higher alcohol concentration and lower impurities like methanol and aldehyde in the final product. |
| Factory Genyond's Turnkey Ethanol Production Line | offers an advanced and cost-effective solution for producing high-quality alcohol and ethanol from various agricultural materials. |
The Genyond Turnkey Ethanol Production Line is designed to produce ethanol with an alcohol concentration ranging from 95% to 99.9%.
This system can process a variety of raw materials including corn, wheat, cassava, molasses, rice, potatoes, sugar cane, and more.
Yes, the system can be designed to produce between 1000L to 1,000,000L of ethanol per day, tailored to fit specific production goals.
Yes, it is a complete turnkey solution that includes equipment design, manufacturing, installation, and system adjustments.
The system is optimized to reduce steam, electricity, and water consumption compared to traditional processes, leading to significant energy savings.
The system includes several components such as distillation towers, spiral plate heat exchangers, shell and tube heat exchangers, condensers, reboilers, preheaters, evaporators, and dryer machinery.
Yes, you can choose either a full turnkey system or individual sections, allowing for future expansion or upgrades based on your needs.
The system is ASME, ISO, and CE certified, ensuring high standards of manufacturing and safety.
The ethanol production line is ideal for industries such as fuel ethanol production, alcohol beverage manufacturing, pharmaceuticals, and more.
The Genyond production line offers improved output quality with higher alcohol concentration and lower impurities like methanol and aldehyde in the final product.
Yes, Genyond provides improvement and rebuilding services for older alcohol production lines to enhance efficiency and output quality.
Using 2-8 distillation columns can result in superior alcohol quality, while a single distillation tower can be a cost-effective option.
The steam consumption can vary depending on the process, with the new process requiring about 2.3 t/t compared to traditional methods that use about 3.0 t/t.
Yes, the Genyond ethanol production line is optimized for both small and large-scale ethanol production, providing flexibility in design and operation.
Genyond offers comprehensive support including installation, system adjustments, and ongoing technical assistance to ensure optimal performance.
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