Fully Automatic Tire Shredder - 500kg-1000kg/h Capacity, Custom Design, Long Service Life, Rubber Processing Machinery

XKP-560 Tire Recycling Plant – Product Description

The XKP-560 Tire Recycling Plant is a complete, industrial-grade solution designed for the efficient processing of waste tires into high-value rubber products. Engineered for durability, high output, and precision separation, this system converts used tires into rubber granules, rubber powder, steel wire, and nylon fiber, making it ideal for recycling businesses and environmental operations.

Overview

The plant is designed to process waste tires up to 1200 mm in diameter, including car, truck, and passenger vehicle tires. With a processing capacity of 10–20 tons per day (500–1000 kg/hour), the system ensures consistent, high-volume output while maintaining product purity and operational efficiency.

XKP-560 Tire Recycling Plant – Key Specifications

Process Flow

The recycling line follows a structured multi-stage process:

Tire cutting and stripping

Tire block formation

Steel rim separation

Secondary crushing and grinding

Magnetic separation of steel

Nylon fiber separation

Final screening and grading

👉 This process converts waste tires into reusable materials with high efficiency and minimal waste.

Final Products

The system produces a range of marketable outputs:

Tire Derived Fuel (TDF): 50–150 mm

Rubber Mulch: 10–30 mm (≈98% steel removed)

Rubber Crumbs: 1–6 mm (≈99.9% purity)

Rubber Powder: 20–120 mesh (≈99.9% purity)

Steel wire and nylon fibers are also separated with a purity rate of up to 99.9%, ensuring high-quality end products suitable for resale or industrial use.

Key Equipment Included

Tire stripping and slicing machine

Rims separator

Conveyor systems

XKP-560 rubber crusher (main unit)

Vibrating screens (main and secondary)

Magnetic separators (dual system)

Nylon fiber separator

Control panel

Technical Specifications

Capacity: 500–1000 kg/hour

Daily Output: 10–20 tons

Power Consumption: ±172 kWh

Input Size: ≤1200 mm tire diameter

Output Size: 5–40 mesh

Roller Diameter (Crusher): 560 mm

Operators Required: 2–3

Key Features

High-efficiency crushing and grinding system

Advanced magnetic and nylon separation technology

99.9% purity of rubber output

Heavy-duty construction for long service life

Energy-efficient operation (reduced power consumption)

High-speed roller ratio for improved productivity

Durable alloy rollers and wear-resistant components

Stable performance with anti-friction bearing systems

Advantages

Converts waste tires into valuable raw materials

Low operating costs with reusable components

High output with minimal manual labour

Suitable for a wide range of tire types

Designed for continuous industrial operation

Installation & Support

Pre-assembly and installation guidance provided

Optional on-site engineer support available

Full documentation supplied for customs clearance and setup

2-year warranty on main machines (excluding wear parts)

Conclusion

The XKP-560 Tire Recycling Plant is a reliable, high-capacity solution for businesses looking to enter or expand in the tire recycling industry. With advanced separation technology, high output efficiency, and robust construction, it provides a cost-effective and environmentally responsible approach to waste tire processing.