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Plastic & Rubber Processing Machinery

Fully Automatic Plastic Water Cup Thermoforming Machine

  • SKU: 1600760108742
  • Category: Plastic & Rubber Processing Machinery

R2,908,386

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Section:
Machinery
SKU:
1600760108742
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Product Description


 

*Pictures and related technical parameters of products will be updated continuously without prior notice.The right of final
interpretation of this information belongs to our company.

 

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Product parameters

Technical Parameters  
ModelTQC-750TQC-650B
Max. Forming Area750*480mm650*320mm
Max. Forming Depth125-180mm(custom height) 
Sheet Thickness0.3-1.8mm 
Sheet Width760mm650mm
Max. Forming Speed30 times/min 
Air Pressure0.6-0.8mpa 
Air Consumption3.0m³/min2.0m³/min
Water Consumption0.7m³/h0.5m³/h
Rated Power140Kw98Kw
Used Power98Kw72Kw
Power SupplyAC 380V,50Hz, Three-phase, Four-wire 
DimensionL8500*W2200*H3200mmL7000*W2000*H3100mm
WeightAbout 6.5TAbout 5T
MACHINE MAIN PARTS 
Touch Screen/PLCSIEMENS (Germany)
Servo MotorYASKAWA (Japan)
AC Contactor/Circuit BreakerSCHNEIDER (France)
Proximity SwitchROCKWELL (USA)
Solenoid Directional Valve/solenoid overflowing valve/counterbalance valveYUKEN (Taiwan)
Intermediate RelayIDEC (Japan)
Intermediate Relay BaseOMRON (Japan)
Forming ValveCKD (Japan)
Solenoid ValveSMC (Japan) / Mindman (Taiwan)

Products Description

APPLICATION

About our TQC series plastic cup theremforming machine have 5 big advantages, let me truduce it one by one for you. First, more powerful , our configuration support by the powerful brand, such as Yaskawa, siemens, schnieder thoses kinds of famous brand. With thoses brands our machine refects stable and high quality. Secondly, more efficience, the double oven is almost 7 times the index length of the forming area so it brings the production with high effience, also in making PP material the speed can be also over 25 times/min. Third, flexible and varity options, the forming deepth, forming area, hearting tile brand can meet the requirement of different output, different products. Fourth, more stable, the four pilar and lubrication by a certain amount time not only bring super stablity on machine struction, but also make a geat contrubution on the stablity machine works. Last but not least is -atomatically, our machine is easy for handing, production in auotmatcially, so it can reduce worker resoures.

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Main Function

1.positive and negative pressure forming device.2.vacuum forming device.
3.touch screen computer temperature module point to point control function.
4.air control device.
5.cooling device.
6.die, mold temperature control function.
7.automatic punching and cutting function.
8.automatic stack counting function.
9.edge automatic rewinding function.
10.safety protection device.

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SUMMARY OF MACHINE

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Sheet loader

1. Load automatically, lower human resource cost.2. Sheet conveying positively, lower the load of conveying servo motor.3. Proximity Switch clever control, getting the rid of falling down of the sheet by conveying too fast.4. Double stations, big diameter, reduce the frequency of changing sheet coil, improve the the production efficiency.5. Sheet feeder with a swing rod, good look and clever control.

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Conveying part

1. The guide rail of Aluminum is full of cooled water can cool the heated sheet efficiently leads to stable conveying.2. Toothed chain with specialized degrees makes puncturing much easier, with specialized material- 65Mn makes it stronger and more durable.3. Driven by servo motor, accurate and efficient.4. Adjustable chain , which is suitable for a wider range of sheet widths and solves the problem of sheet sagging caused by heating.

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Heating part

1. Adopt Chinese top brand Tianbao heating tile, excellent insulation performance and heating efficiency, which results in saving time and energy. . Based on this, the actual power consumption is about 60% of the rated power, it's awesome and amazing.2. The stove has almost 7 times the width of the forming area, so that the sheet can go through a longer distance in a certain plasticizing time, to improve the speed so that to improve the output.3. Divided by two layers of the stove with optimized heating tile layout, makes the sheet heated fully and evenly.4. The whole stove is divided into multi separate temperature control units, the accuracy is controllable at 1 degree Cels to ensure that the sheet of each product is perfectly plasticized.

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Forming system

1. Adopt the structure of four-pillars(40Cr steel) for supporting and uni-body mould plates (TQ-600 steel) for guiding, which make our forming station more stronger and stable, shock absorption and wear resisting.2. The forming part is driven by hydraulic system, super power which is reliable and steady. Using proximity switch to control the precision of the excellent mould positioning.3. The parallelism misalignment between guide plate is less than 0.05mm, and for mould, less than 0.03mm, much lower than the industry average value. so our forming product size will be more precision, bottom will be more perfect. 4. The fixed upper and lower guide plates, as well as the excellent parallel and flexible middle guide plates, have high material hardness, good wear resistance and strong corrosion resistance, ensuring the smooth operation and durability of the machine.5. The hydraulic drive structure of cross-link adopts wear resisting steel bushing, bears more weight, rotates more precise. And the symmetrical swing ensures the parallelism of machine running, to avoid four pillars transverse abrasion, and make the machine more long-life.6. Integrated hydraulic station with buffer function, high power, enough force, small vibration, good control , super stability and easy maintenance.7. The intelligent lubrication system can lubricate by a certain amount and time, which can make the machine longevity and sustainability.8. The mould cavity has the cooling water inside, which expedites the cooling speed and the bottom is equipped an ejector rod which makes the products easy to demould.9. The working theory is a combination of positive pressure with assisting stretching in mould by some nylon plugs, which makes it have more powerful ability of making products.10. Stretching by servo motor , super precision, high efficiency.11.Individually replaceable blades with high-quality material that are affordable, flexible, and durable.

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Touch screen PLC

1. Friendly interactive interface, it is easy to operate.2. Large memory, to meet the requirements of huge product data storage.3. The product data is stored and read through one key function, easy operation.4. The movable touch screen makes the operation flexible and convenient.5. High integration, data visualization, easy to control.


 

What is features and advantages of our plastic thermoforming machine?


 

1. Fully servo driven machine.no noise.no vibration,thermoforming good and fast.2. Fully machine in compact structure,taking small floor space;3. Can be adapted to a variety of materials,and the products thicker 8% than the average machine products.4. Furnaces automatic removal device,can be turned down at any time during production without breaking the sheet reaching without wasting materials;5. Electric furnace temperature control system uses intelligent automatic compensation control,a control,a control of a regulator,easy to adjust the temperature uniformity,easy to use,simple,fast heating,low temperature three times up and down the oven roast slices.6. Forming,cutting die servo-driven,two-way adjustable for upper and lower mold stroke,in which the upper mold electric adjustable in clamping direction. The upper and bwer molds height position can be adjusted conveniently and fast under the clamping state;lower mold in clamping direction readily accessible buffer,increasing the clamping speed,avoiding shock.7. Auto cutting,auto counting,auto transmission by PLC.8. Labor saving,only 1-2 workers packing.

 

 

 

 

Frequently Asked Questions

What is the maximum forming area of the TQC-750 model?

The maximum forming area of the TQC-750 model is 750mm x 480mm.

What materials can the Fully Automatic Plastic Water Cup Thermoforming Machine process?

This machine can process a variety of materials, including PP and other plastic sheets with a thickness of 0.3mm to 1.8mm.

What is the maximum forming speed of this machine?

The maximum forming speed is 30 times per minute, and it can exceed 25 times per minute when making PP material.

What power supply is required for the machine?

The machine requires an AC 380V, 50Hz, three-phase, four-wire power supply.

How does the machine ensure stable operation?

The machine features a four-pillar structure and intelligent lubrication system to enhance stability and longevity.

What safety features does this machine include?

The machine is equipped with a safety protection device to ensure safe operation during production.

Can the forming depth be customized?

Yes, the forming depth can be customized within the range of 125mm to 180mm.

How does the machine handle sheet loading?

The machine automatically loads sheets, reducing human resource costs and improving efficiency.

What is the weight of the TQC-650 model?

The weight of the TQC-650 model is approximately 5 tons.

What controls the temperature in the heating part?

The machine uses an electric furnace temperature control system that features intelligent automatic compensation to ensure uniform temperature.

Is there a touch screen for operation?

Yes, the machine is equipped with a friendly interactive touch screen for easy operation and control.

How many workers are needed to operate this machine?

Typically, only 1-2 workers are needed for packing, as the machine is designed for automatic operation.

What brands of components are used in the machine?

The machine uses components from renowned brands such as Yaskawa, Siemens, Schneider, and others for reliability and quality.

What type of warranty does the machine come with?

Please contact our sales department for detailed warranty information, as it may vary depending on the purchase agreement.

What is the cooling capability of the machine?

The machine has a cooling device that expedites cooling speed, ensuring efficient production.

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