Mineral Separators

Flotation Separator Machine for Copper Ore Separation

SKU: 62086248238
Category: Mineral Separators

R7,145,979

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Section:: Machinery
Category:: Mineral Separators
SKU:: 62086248238

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Product Description

Introduction of Flotation Separator Machine for Copper Ore Separation

Flotation Separator Machine for Copper Ore Separation

The impeller has a double-sided blade with backward tilting, which can realize double circulation of slurry in the tank; the gap between the impeller and the cover plate is large, and the air intake is large; the circumferential speed of the impeller is low, and the life of the wearing parts is long; the forward inclined groove body has a small dead angle , foam movement speed; large inspiratory capacity, low energy consumption; long life of wearing parts; conducive to coarse-grain mineral flotation; mechanical agitation, self-priming, self-priming slurry

Technology Data of Flotation Separator Machine for Copper Ore Separation

Model	volume (m3)	processing power (m3/min)	impeller diameter (mm)	impeller speed (r/min)	main motor power (kW)	Scraper motor power (kW)	tank weight (T/slot)
SF0.37	0.37	0.2-0.4	300	442	1.5	1.1	0.45
SF0.7	0.7	0.3-1	350	400	3	1.1	0.9
SF1.2	1.2	0.6-1.2	450	312	5.5	1.1	1.4
SF2.8	2.8	1.5-3.5	550	268	11	1.1	2.2
SF4	4	2-4	650	235	15	1.5	2.6
SF8	8	4-8	760	191	30	1.5	4.3
SF16	16	5-16	850	190	45	1.5	7.4
SF20	20	5-20	730	186	30*2	1.5	9.8

(part data of our magnetic separator, more information welcome to contact us)

Working principle of Flotation Separator Machine for Copper Ore Separation

The working principle of the SF flotation separator, when the impeller rotates, the slurry in the upper and lower impeller chambers generates centrifugal force under the action of the upper and lower blades and is twisted to the periphery, so that a negative pressure zone is formed in the upper and lower impeller chambers. At the same time, the slurry in the upper part of the cover plate is sucked into the upper impeller cavity through the circulation hole on the cover plate to form a slurry circulation. When the lower blade pulls out the slurry around, the lower slurry is replenished to the center, thus forming a lower circulation of the slurry. The air is sucked into the upper impeller chamber through the suction pipe and the central cylinder, and is mixed with the sucked slurry to form a large number of fine bubbles, which are uniformly dispersed in the groove through the cover plate to form mineralized bubbles. The mineralized bubbles float up to the foam layer and are scraped off by the scraper to form a foam product.

Working Flow of Flotation Separator Machine for Copper Ore Separation

Frequently Asked Questions

What is the primary function of the Flotation Separator Machine for Copper Ore Separation?

The primary function of the Flotation Separator Machine is to separate copper ore from other materials by utilizing the flotation process, which relies on the attachment of mineralized bubbles to the copper particles.

How does the impeller design contribute to the machine's efficiency?

The impeller has a double-sided blade with backward tilting, which allows for double circulation of the slurry, improving the mixing and separation efficiency while also reducing energy consumption.

What are the key specifications of the Flotation Separator Machine?

Key specifications include various models with different volumes, processing power, impeller diameters, and motor powers. For example, the SF0.3 model has a volume of 0.3 m3 and a processing power of 0.4 m3/min.

Is the Flotation Separator Machine suitable for coarse-grain mineral flotation?

Yes, the design of the Flotation Separator Machine is conducive to coarse-grain mineral flotation, allowing for effective separation of larger particles.

What is the energy consumption like for this machine?

The Flotation Separator Machine is designed for low energy consumption, making it an efficient choice for copper ore separation.

What materials can be processed using this machine?

This machine is specifically designed for processing copper ore but can also be used for other non-ferrous metal ores that require flotation separation.

How does the machine's self-priming feature work?

The self-priming feature allows the machine to draw in slurry without the need for external pumps, enhancing operational efficiency and reducing maintenance needs.

What is the expected lifespan of the wearing parts?

The wearing parts of the Flotation Separator Machine have a long lifespan due to the low circumferential speed of the impeller and the large gap between the impeller and cover plate.

Can the machine handle varying slurry densities?

Yes, the Flotation Separator Machine is designed to accommodate varying slurry densities, making it versatile for different processing requirements.

What maintenance is required for optimal performance?

Regular maintenance includes checking and replacing wearing parts, ensuring proper lubrication, and periodically inspecting the impeller and motor components.

How is the flotation process initiated?

The flotation process is initiated by the rotation of the impeller, which creates a negative pressure zone that draws in slurry and air, leading to bubble formation and mineralization.

What safety features are included with the machine?

The machine is equipped with safety features such as emergency stop buttons, overload protection for motors, and safety guards around moving parts.

Are there any additional accessories or components needed to operate the machine?

While the Flotation Separator Machine is a complete unit, additional components like slurry pumps or control systems may be required depending on the specific setup and operational needs.

What is the size and weight of the machine?

The size and weight of the Flotation Separator Machine vary by model. For instance, the SF2.8 model has a tank weight of approximately 11.1 tons.

How does the flotation separator differ from other separation methods?

The flotation separator specifically uses air bubbles to selectively attach to minerals, allowing for separation based on differences in hydrophobicity, unlike methods such as gravity separation that rely on density differences.