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Compost Making Machines

Environmental Friendly Food Waste to Organic Fertilizer Compost Machine

  • SKU: 1600775423188
  • Category: Compost Making Machines

The Food Waste to Organic Fertilizer Compost Machine is an advanced solution designed to convert food waste and organic materials into nutrient-rich fertilizer. This machine is ideal for farms and manufacturing plants, providing an efficient way to recycle organic waste...

R888,000

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Section:
Machinery
SKU:
1600775423188
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Product Description

Food Waste to Organic Fertilizer Compost Machine

The Food Waste to Organic Fertilizer Compost Machine is an advanced solution designed to convert food waste and organic materials into nutrient-rich fertilizer. This machine is ideal for farms and manufacturing plants, providing an efficient way to recycle organic waste, such as chicken manure, poultry manure, and sludge, into valuable compost for agricultural use. Its robust construction and high output make it a must-have for sustainable farming practices.

Key Features:

  • High Capacity: With an input capacity of 7.60 tons per hour and an output capacity of 4.47 tons per hour, this machine can handle large volumes of organic waste efficiently.
  • Energy Efficient: Powered by a 145 kW motor, the machine provides high-performance operation while keeping energy consumption in check.
  • Adjustable Moisture Control: The final moisture level can be adjusted to 15%, allowing for customized compost production suited to various agricultural needs.
  • Drying Temperature Control: The machine maintains an optimal drying temperature of 350±30°C, ensuring effective composting and preventing nutrient loss.
  • Durable Construction: Made from steel and stainless steel, the machine is built to last, with a long service life even under heavy use.
  • Wide Application: Suitable for a variety of raw materials, including chicken manure, poultry manure, fermented soybean meal, and sludge, making it versatile for different composting operations.
  • Efficient Waste Conversion: Ideal for converting food waste, organic waste, and other agricultural residues into valuable organic fertilizer, improving soil health and promoting sustainable farming.
  • Customizable Dimensions: The machine can be customized to fit specific space requirements, ensuring seamless integration into existing farm or plant setups.
  • User-Friendly Operation: Designed with ease of use in mind, the machine is simple to operate and requires minimal training for staff.

The Food Waste to Organic Fertilizer Compost Machine is a powerful and efficient tool for any farm or manufacturing plant looking to recycle organic waste into high-quality compost. Its large capacity, adjustable moisture control, and durable construction make it an excellent investment for sustainable farming and waste management.

Product Info Gallery

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Product Introduction

With the rapid development of intensive breeding farms, environmental pollution has become increasingly serious due to livestock manure and various dregs of agriculture, food and kitchen materials. But it is also a valuable feed and fertilizer resource. If it can be exploited, it will be of great significance to the development of animal husbandry and plantation, and to save food and promote agricultural production and income. To this end, based on market conditions, our company has developed a complete set of equipment for the rapid fermentation, drying, granulation, and organic fertilizer production of poultry and animal manure and various dregs of agriculture, food and kitchen.

Organic fertilizer production line is a complete set of equipment from raw material collection to finished product packaging.1. Fermentation process: The first process of this production line is organic substance fermentation. In the production preparation stage, the compost will first be transported to the mixer for inversion and mixing to speed up the fermentation rate.2. Crushing process: At this stage, the compost mass is pulverized using a pulverizer, and the subsequent granulation is prepared. However, if the compost fermentation is good and there is no agglomeration, this step can be omitted.3. Ingredient quantification process: If a variety of materials need to be added to the formula, in order to improve processing efficiency and the accuracy of the proportion of each component in the formula, an automatic batching system can be used. The system includes multiple fixed-belt scales, but this step can be omitted if pure organic fertilizer is produced.4. Granulation process: Disc granulators (drum granulators) are widely used for granulation of fertilizers. As the core step of this production line, our equipment can automatically screen out the particle shape that best suits the needs of our customers. The granulated fertilizer can delay the release of fertility and greatly reduce the number of artificial fertilization.5. Drying process: In order to reshape the pellets and better storage, the humidity of the fertilizer should not exceed 14%. Tumble dryers are widely used for drying fertilizers.6. Cooling process: In order to increase the hardness of the fertilizer particles, the drum cooler can meet this demand.7. Screening process: Use a cylindrical sieve to screen out moderately sized particles. Too large and too small fertilizer particles will be re-pulverized and granulated.8. Coating process: Use a drum coating machine to coat fertilizer particles to prevent the particles from sticking.9. Packing process: As the last step of the production line, the packing process generally uses an automatic packer to quantitatively pack fertilizer into bags for sale.10. Dust removal system: The dust generated in all processes will be collected and removed for dust and odor.11. Ancillary facilities, the production line is equipped with belt conveyors and bucket elevators that connect various equipment.

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Product Application

Chicken manure, cow manure, pig manure, pigeon manure, and other poultry manure, agricultural waste such as straw, biogas residues, kitchen waste, and various food industry residues are fermented, dried, and pelletized to produce organic fertilizer.

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Model(DLFG)12121412161519162012/32512/3
Chicken Manure Organic Fertilizer(m3/h)1-22-43-66-812-2025-30
Cow Dung Organic Fertilizer(m3/h)2-33-55-78-1015-2530-40
Total Equipment Power(KW)22-3026-4035-5040-6065-8090-120
Energy Consumption (standard coal) KG150150140140125125

Product Features

1. Strong adaptability, suitable for the production of compound fertilizer and organic fertilizer with different formulas, different water contents and different concentrations. 2. Unique drying and cooling technology, which can fully dry and cool the materials, and can also perform secondary rounding and polishing on the particles. 3. Low temperature drying technology can produce ecological fertilizers rich in active microorganisms. 4. Advanced process design, reasonable equipment layout, compact structure and small footprint. 5. The tumble dryer is used as the host of the system, which has strong adaptability, simple operation, stable operation and reliability. 6. Can be equipped with fuel, gas, coal, biomass and other efficient automatic (or manual) hot air stoves for heating, reasonable design, high thermal efficiency, low drying costs. 7.Unique sealing device can not only improve the efficiency, but also no dust overflow and improve the operating environment. 8. Adapt to customers with different production capacities, with an annual output of 1-20 million tons.

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Frequently Asked Questions

What types of organic waste can this machine process?

The machine can process a variety of organic waste including chicken manure, poultry manure, cow manure, pig manure, agricultural waste like straw, biogas residues, kitchen waste, and other food industry residues.

What is the input and output capacity of the machine?

The machine has an input capacity of 7.60 tons per hour and an output capacity of 4.47 tons per hour.

How does the moisture control feature work?

The machine allows for adjustable moisture control, enabling you to set the final moisture level to 15%, which can be customized according to various agricultural needs.

What is the optimal drying temperature maintained by the machine?

The machine maintains a drying temperature of 350±30°C to ensure effective composting and to prevent nutrient loss.

Is the machine energy efficient?

Yes, the machine is powered by a 145 kW motor, providing high-performance operation while keeping energy consumption low.

What materials is the machine made from?

The machine is constructed from durable steel and stainless steel, ensuring a long service life even under heavy use.

Can the machine be customized to fit specific space requirements?

Yes, the machine's dimensions can be customized to fit specific space requirements for seamless integration into existing farm or plant setups.

How user-friendly is the operation of this machine?

The machine is designed for ease of use and requires minimal training for staff, making it user-friendly.

What are the benefits of using this machine for composting?

The machine efficiently converts food and organic waste into nutrient-rich organic fertilizer, improving soil health and promoting sustainable farming practices.

What is the fermentation process involved in the organic fertilizer production?

The fermentation process involves transporting compost to a mixer for inversion and mixing to speed up the fermentation rate before further processing.

Does the machine include a dust removal system?

Yes, the machine is equipped with a dust removal system to collect and eliminate dust generated during processing.

What are the steps involved in the organic fertilizer production line?

The production line includes fermentation, crushing, ingredient quantification, granulation, drying, cooling, screening, coating, packing, and a dust removal system.

What types of fertilizers can be produced with this machine?

The machine can produce both compound fertilizers and organic fertilizers with varying formulas, moisture contents, and concentrations.

What is the maximum annual output capacity of the machine?

The machine can adapt to different production capacities, with an annual output ranging from 1 to 20 million tons.

How does the cooling process work in the production line?

The cooling process uses a drum cooler to increase the hardness of the fertilizer particles, making them more suitable for storage.

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