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process flow:
Feeding→Extrusion Melting→filtering→metering→spinning→Cooling→Stretching →Web spreading→Thermal bonding→slitting→collecting
The performance parameters are as follows:
1.Total installed capacity of production line: 450KW
2.Actual power consumption: 220 ~ 280KW / hour
3.Mechanical linear speed: 4-20m / min
4.Width of finished product: 1600mm
5.Product weight: 8 ~ 120g / m2
6. Meltblown fiber: 2 ~ 5μm
7.CV of uniformity: ≤4%
8.Roll maximum diameter: 600mm
9. Maximum annual output: wire diameter: 330 years at 2 ~ 5μm.
10 The machine covers an area of about 15000mm * 5000mm * H5000mm,
11.Machine weight: about 13 tons (based on actual weight)
(1) 12. (Voltage: three-phase power 380V50Hz)
1.) Number of workers operating the production line:
Production is divided into two shifts of 3 people each: 1 auxiliary worker, 2 technical staff
2.) Equipment configuration is as follows:
3.1 host hopper (material: stainless steel, window with material level and insert plate,)
A vacuum automatic feeding machine, control power: 3KW
3.2 Extruder: φ90 extruder set (φ90 barrel and screw host platform)
1 set of 90mm barrel
Material: 38 CrMoLALA (high quality nitrided steel)
Nitriding hardness: 740HV
Nitrided layer depth: 0.5-0.8mm
Screw diameter: φ90mm
Screw aspect ratio: 30: 1
Screw form: special screw (suitable for PP solution spraying)
Material: 38rMo (high quality nitrided steel)
Nitriding hardness: 740HV
1 Set of host gearbox
Host motor power: 45KW
Control form: AC variable frequency control
Host heating zone: zone 5
Heating power per zone: 6.0KW (cast copper heater)
Total heating power: 32.5KW
Cooling method: air cooling
Air-cooled zone: Zone 5
Air cooling power per zone: 180W
4.) One set of single-channel dual-position hydraulic quick-change screen for the host (plate type)
Control method: hydraulic control
Control power: 2.2KW
Hydraulic cylinder bore: φ100mm
| 1.Total installed capacity of production line | 450KW |
|---|---|
| 2.Actual power consumption | 220 ~ 280KW / hour |
| 3.Mechanical linear speed | 4-20m / min |
| 4.Width of finished product | 1600mm |
| 5.Product weight | 8 ~ 120g / m2 |
| 6. Meltblown fiber | 2 ~ 5μm |
| 7.CV of uniformity | ≤4% |
| 8.Roll maximum diameter | 600mm |
| 9. Maximum annual output | wire diameter: 330 years at 2 ~ 5μm. |
| 11.Machine weight | about 13 tons (based on actual weight) |
| (1) 12. (Voltage | three-phase power 380V50Hz) |
| 1. | ) Number of workers operating the production line: |
| Production is divided into two shifts of 3 people each | 1 auxiliary worker, 2 technical staff |
| 3.1 host hopper (material | stainless steel, window with material level and insert plate,) |
| A vacuum automatic feeding machine, control power | 3KW |
| 3.2 Extruder | φ90 extruder set (φ90 barrel and screw host platform) |
| Nitriding hardness | 740HV |
| Nitrided layer depth | 0.5-0.8mm |
| Screw diameter | φ90mm |
| Screw aspect ratio | 30: 1 |
| Screw form | special screw (suitable for PP solution spraying) |
| Host motor power | 45KW |
| Control form | AC variable frequency control |
| Host heating zone | zone 5 |
| Heating power per zone | 6.0KW (cast copper heater) |
| Total heating power | 32.5KW |
| Cooling method | air cooling |
| Air-cooled zone | Zone 5 |
| Air cooling power per zone | 180W |
| Control method | hydraulic control |
| Control power | 2.2KW |
| Hydraulic cylinder bore | φ100mm |
The total installed capacity of the DY-3200 production line is 450KW.
The actual power consumption ranges from 220 to 280KW per hour.
The mechanical linear speed of the DY-3200 can vary between 4 to 20 meters per minute.
The width of the finished product is 1600mm.
The product weight can range from 8 to 120 grams per square meter.
The meltblown fiber produced has a diameter ranging from 2 to 5μm.
The maximum roll diameter for the finished product is 600mm.
The maximum annual output is determined by the wire diameter, which is 330 years at 2 to 5μm.
The machine covers an area of about 15000mm x 5000mm x H5000mm and weighs approximately 13 tons.
The machine requires a three-phase power supply of 380V at 50Hz.
The production line can be operated by a total of 6 workers, divided into two shifts of 3 people each.
The extruder is made from high-quality nitrided steel, specifically 38 CrMoLALA.
The heating power per zone in the heating section is 6.0KW, with a total heating power of 32.5KW.
The host motor uses AC variable frequency control.
The hydraulic quick-change screen is controlled hydraulically, with a control power of 2.2KW.
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