Cross Wedge rolling mill is a highly efficient production processing technology of shaft forging, particularly suitable for rolling with the various steps shaft which is almost close to the final product shape required by customer, highly material utilization; which could allows blank to get an accurate distribution when used to mold forging billet, D46 series cross wedge rolling mill characteristics, compact conformation, nice appearance, small occupation area. Being equipped with brakes and clutch, which can achieve a continuous, semi-automatic single together with adjusting the operating mode; mounted worm and worm gear on the roller up and down linear movement to adjust the spacing of the roller. The following roll rotary motion by the phase adjusting mechanism in the gear box can be to adjust the phase of the mold; according to some overload protection device, make sure the security of the machine. The mill not only rolling a variety of large and medium-sized shaft, but also can be used as a forging production line system molding equipment for the forging process precision billets.Cross wedge rolling machine: it has four work modes: adjusting, single, continious and auto. The upper roller can move up and down to adjust the distance between the rollers. The lower roller can rotate and adjust the phase postion with the phase position system in the gear box. The overload protection device inside can protect the machine. What's more, it is easy to install and repair for the tools with the openable guide plate mechanism.
Cross wedge rolling parameters
JR46-300
JR46-400
JR46-500
JR46-630
JR46-800
Maximum round steel diameter(mm)
32
45
55
65
85
Maximum length of rolled piece
260
300
400
500
600
Shrinkage of the first section of rolled piece
<75 %
<75 %
<75 %
<75 %
<75 %
Shrinkage of the first section of rolled piece
1050-1150
1050-1150
1050-1150
1050-1150
1050-1150
Outer diameter of mold sleeve(mm)
320
400
500
630
800
Die width(mm)
400
500
500
600
900
Roll diameter(mm)
240
320
400
500
640
Roll length(mm)
450
500
500
600
900
Roll speed(r/min)
28
25
15
12
7-9
Upper roll radial adjustment(mm)
±15
±15
±25
±30
±35
Roll alignment(mm)
±6
±8
±10
±10
±10
Roll phase adjustment Angle
±3°
±3°
±3°
±3°
±3°
Guide plate up and down adjustment amount(mm)
±15
±20
±20
±30
±35
Guide plate before and after adjustment amount(mm)
20
30
30
30
30
Ac motor
Y160L-4
Y180L-4
Y225M-6
Y280S-6
Y315S-6
power(KW)
15
22
30
37
55
Rotational speed(r/min)
1450
1450
970
970
970
Box reducer
DH300
DH400
DH500
DH630
DH800
Reducer transmission ratio
19.89:1
25.39:1
32.8:1
33.8:1
63.5:1
Overall dimensions (L*W*H)
1900*1170*1600
2000*1420*1670
2500*1600*2100
3800*1750*2650
4420*2200*3100
Cross wedge rolling parameters
JR46-1000
JR46-1000(Heavy duty)
JR46-1200
JR46-1200(Heavy duty)
JR46-1400
Maximum round steel diameter(mm)
100
100
120
130
150
Maximum length of rolled piece
900
900
1000
1000
1150
Shrinkage of the first section of rolled piece
<75 %
<75 %
<75 %
<75 %
<75 %
Shrinkage of the first section of rolled piece
1050-1150
1050-1150
1050-1150
1050-1150
1050-1150
Outer diameter of mold sleeve(mm)
1000
1000
1200
1200
1400
Die width(mm)
1000
1000
1200
1200
1200
Roll diameter(mm)
800
800
1000
1000
1100
Roll length(mm)
1000
1000
1200
1200
1200
Roll speed(r/min)
4-6
4-6
3.5-4.3
3.5-4.3
4
Upper roll radial adjustment(mm)
±50
±50
±55
±55
±65
Roll alignment(mm)
±10
±10
±10
±10
±10
Roll phase adjustment Angle
±3°
±3°
±3°
±3°
±3°
Guide plate up and down adjustment amount(mm)
±45
±45
±50
±50
±40
Guide plate before and after adjustment amount(mm)
40
40
40
40
50
Ac motor
Y315L1-6
Y315L2-6
Y315L2-6
Y355M1-6
Y355M2-6
power(KW)
110
132
132
132
185
Rotational speed(r/min)
970
970
970
160
160
Box reducer
DH1000
DH1100
DH1200
DH1300
DH1400
Reducer transmission ratio
50:1
50:1
78.8:1
78.8:1
82.5:1
Overall dimensions (L*W*H)
5830*2750*3950
5830*2750*3950
6550*2800*4500
6550*2800*4500
6800*3000*5000
product details
Automation Control System.
Efficient and fast, saving time and effort
PLC automation control.
Supports various language inputsEasy to operate
Touch screen operation
Famous brand motors.
Using the famous Chinese brand Yudong Electric Supports voltage customization and can adapt to production environments in any country
Replaceable mold.
The mold can be disassembled and replaced, and one mold can produce up to 1 million piece
Finished product dispiay
Product display
Shipping Timeframes: All orders are processed within 2-5 business days (excluding weekends and holidays). After your order has been processed, the estimated delivery time is before 22 Jan, 2025, depending on customs, Please note that due to high demand, some items may experience longer shipping times, which will be communicated at order confirmation email.
Order Processing Time: Please allow 2-5 business days for us to process your order before it is shipped . Orders placed after 16:00 on Fridays, or during weekends and public holidays, will begin processing on the next business day. Processing times may be extended during peak seasons or sales events.
Manufacturing Time: Some products needs manufacturing time, the manufacturing process will take approximately 10-30 business days depending on the product. This timeframe may vary depending on the complexity of the product and current demand. but this will be communicated with you during order confirmation.
Returns and Exchanges: We offer a 30-day return policy for most items. If you are not completely satisfied with your purchase, you may return it within 30 days of receipt for a refund or exchange. Items must be unused, in their original packaging, and accompanied by proof of purchase. Return shipping costs are the responsibility of the customer, unless the item was damaged or defective upon arrival.
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