CHENGHAO MACHINERY ABS Acrylic Vacuum Forming Thermoforming Machine

CHENGHAO MACHINERY ABS Acrylic Vacuum Forming Thermoforming Machine

The CHENGHAO MACHINERY ABS Acrylic Vacuum Forming Thermoforming Machine is a fully automated solution designed for producing high-quality vacuum-formed products. Suitable for a range of materials including PET, PVC, PE, PP, PS, and PETG, this machine provides fast, efficient production with advanced control systems.

Key Features:

• Automatic Operation: The machine operates with a PLC touch screen for automatic feeding, ensuring seamless and efficient production with minimal human intervention.
• Versatile Material Compatibility: Capable of processing a wide range of plastics such as PET, PVC, PE, PP, PS, and PETG, making it suitable for various industries including packaging, automotive, and consumer goods.
• Precision Forming Area: With a forming area of 560 x 610 mm, it can handle standard-sized sheets with precise vacuum forming and molding.
• High Productivity: The machine achieves a production speed of 180 cycles per hour, enhancing overall efficiency in high-volume manufacturing.
• Enhanced Heating Power: Equipped with a 15 kW heating system, the machine ensures rapid and consistent heating for optimal forming results.
• Cooling Method: Uses air cooling for quick and effective cooling after forming, reducing cycle time and improving throughput.
• Robust and Durable: The machine is built with durable components like PLC, engine, bearing, gearbox, motor, pressure vessel, and pump, ensuring reliable, long-term performance.
• Safety and Certification: Comes with CE and ISO certifications, ensuring the machine meets global safety and quality standards.
• Vacuum Pump: The 28m³/H vacuum pump ensures efficient vacuum forming for consistent and high-quality results in each cycle.
• Compact Design: With compact dimensions of L2200 x W2250 x H2200 mm, the machine is designed to fit into various production environments without taking up excessive space.

Technical Specifications:

• Machine Type: ABS Acrylic Vacuum Forming Thermoforming Machine
• Core Components: PLC, engine, bearing, gearbox, motor, pressure vessel, gear, pump
• Heating Power: 15 kW
• Production Speed: 180 cycles per hour
• Suitable Materials: PET, PVC, PE, PP, PS, PETG
• Forming Area: 560 x 610 mm
• Sheet Thickness: 0.2-1.5 mm
• Cooling Method: Air cooling
• Vacuum Pump: 28 m³/H
• Feeding Method: Automatic feeding
• Open Method: PLC touch screen + automatic operation
• Packing: Wooden packaging
• Certification: CE, ISO
• Dimensions: L2200 x W2250 x H2200 mm
• Weight: 0.65 tons
• Warranty: 1 Year

Applications:

• Packaging: Ideal for vacuum forming in the packaging industry for creating custom molds for products such as trays, containers, and protective packaging.
• Automotive Parts: Suitable for manufacturing interior parts, trim, and exterior components using high-quality, durable plastic sheets.
• Consumer Goods: Perfect for producing molded plastic components used in consumer products, electronics, and household items.
• Medical Products: Capable of producing custom molds for medical packaging, providing secure and sterile packaging solutions.

This ABS Acrylic Vacuum Forming Thermoforming Machine by CHENGHAO MACHINERY combines automation, reliability, and versatility for high-efficiency production. Its comprehensive set of features makes it a great choice for businesses looking to optimize their vacuum forming process for various plastic materials.

Product Info Gallery

Machine Application:

The machine heating oven produces heat to soften the plastic sheet, then vacuum pump sucks the plastic sheet down to the forming mould area to finish the forming.After forming,automatic air blowing and water spraying for cooling and the plastic sheet becomes the shape as the mold. Different forming mould enable to have different forming shape.

1. Introduction of Vacuum Forming Machine:

1)This machine is automatic. Just after placing the plastic sheet onto the frame, then heating, forming, cooling, can be done automatically.
2)The control board is near the operator, so it can be operated easily, greatly improve the efficiency of production.
3)The far infrared ceramic heating elements can control every single block heater temperature, more power-saving features, and reducing production cost.
4)The furnace is guided automatically. 
5)The cooling system is independent of cold water.
6)This machine can form all kinds of blisters just to replace mould.

2. Working Processes of Vacuum Forming Machine:

Carry materials manually→ clamp the materials → move the material into the oven,(while we can use blow function to keep material not drop down), after the material to soft →take the material to form area → Bubble blow the material before vacuum (this is an important function) → the vacuum will auto start→ open the fan to cold→ separate the model and material →take the material out.

3. Principles of Vacuum Forming:

The technology of Vacuum Forming is a method for thermo-forming. It is a method of
using the thermoplastic sheet to make an opening of the housing of the article. Cut the plastic sheet into special size first, and then heat and soften the sheet through the huge pressure difference on both sides of the sheet or mechanical pressure, this can
make the sheet attached with the surface of the mould after heating and deform, next through cooling and shaping, the sheet can be vacuumed into various shapes of cover, plastic trays, bubble shell etc.

The technology of vacuum forming relied on vacuum force which can make the sheet achieve tensile deformation. The vacuum force is
easy to be realized, grasped and controlled, so it is the earliest, thermal forming method, which is widely used currently.

4.Main Features:

1). Independent temperature control system: 
Adopting dense, plate and special far infrared ceramic heating brick to assemble the machine. It can reach the exact temperature within 5 minutes. Steady temperature can assure high quality of the product when use PVC, PET or other environmental materials.
Also, it can save more power than a traditional machine, using the time of cooling and demolding after forming to heat the material, so it will not influence the forming speed.

2). Adopting solid-state temperature controller, which has independent, automatic
voltage regulator function, when the external voltage changes in a range, it can ensure a stable temperature.

3). The electric furnace is equipped with a cylinder to push, and it has an electromagnetic valve buffer system, so this can make the electric furnace stable and durable

4). The machine has complete functions like“ delay vacuum, vacuum, vacuum with the wind, Spray, cooling wind”, all these can make it convenient and for workers to operate it accurately in actual production, and ensure the perfect vacuum forming process in the best time for high technology products.

5). Equipped with an auto spray mould-release agent, the machine has two functions: 
vibration demould and mould blowing, so this can make it easy for the formed sheet to release from the mould

6). Die blowing function: die into the mould and blow, make the film formation or summon up, then forming a more perfect product.

7). Precise positioning function of clip, ensure the material placed at the exact position 
8). The cooling fan is controlled by an inverter, the volume of the wind can be adjusted easily.
9). Quick die change function (Automatic Locking); Intelligent temperature control system, servomechanical transmission system,
imported electrical control system, etc.

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