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Product Details
scalder
Saclading plays an important role in the whole processing, the good scalding raise the defeathering rate, save labors` working,reducing damage rate and increase the profit. Working with CONNECT scalder, the feathers is easy operation, simple structure, low power, maintenance rate very low. The whole equipment is closed system which reducing the heat lose.The equipment including tank body, heating supply system, over head conveyor, automatic temperature control, automatic water supply, and closed cover. The air blowing system including blower, air pipes.
Connect high quality air-agitated scalder machine guarantee you get an optimum de-feathering result of poultry with its' water agitation and temperature automatic control. Processing times are especially critical in the slaughtering department. For optimum feather removal, the right balance between temperature and scalding time should be applied. There are three type of scalding time:High temperature scalding71~82℃,30~60s. High temperature boiling is good for remove feather which to reduce the microbial on body,the color of carcass is yellow which is attractive for retail.
By this way, since the surance is injury by high temperature, the storage period is shorter than low temperature processing.
Another shortage, high temperature make the chest muscle fiber becomes old, also easily lead to subcutaneous fat and moisture loss, so normally not processing by this method. Media temperature Scalding.Terms: 58.9 ~ 65°C, 30 ~ 75S
Feather: It is easily to remove the feather, surface slightly sticky, wet, uniform in color, bright, suitable for freezing,coating
,wrapping of frying. Due to the fall off of cutin which lose the protection layer, the microbial easily grows during storage
period. Low temperature Scalding Terms: 50 ~ 54°C , 90~ 120S Feather: the surface of carcass complete,suitable for all kinds of packing and freezing. It is suitable for broiler. The feather on neck and wings not easy to remove completely for hens ,mothers or fathers. For these big size and long time raised poultry, the media or high temperature is preferred.
| Model | Specification (mm) | Working pressure(MPa) | Steam consumption (KG/H) | Water consumption (liter/bird) |
| JS-2400 | 2400 x 700 x2200 | 0.4 | 100-200 | 0.25 |
| JS-4000 | 4000 x 700 x 2200 | 0.4 | 100-200 | 0.25 |
| JS-6000 | 6000 x 700 x 2200 | 0.4 | 500-1000 | 0.25 |
| JS-8000 | 8000 x 700 x 2200 | 0.4 | 500-1000 | 0.25 |
| JS-10000 | 10000 x 700 x 2200 | 0.4 | 500-1000 | 0.25 |
| JS-12000 | 12000 x 700 x 2200 | 0.4 | 500-1000 | 0.25 |
| JS-14000 | 14000 x 700 x 2200 | 0.4 | 500-1000 | 0.25 |
| Feather | It is easily to remove the feather, surface slightly sticky, wet, uniform in color, bright, suitable for freezing,coating |
|---|---|
| period. Low temperature Scalding Terms | 50 ~ 54°C , 90~ 120S Feather: the surface of carcass complete,suitable for all kinds of packing and freezing. It is suitable for broiler. The feather on neck and wings not easy to remove completely for hens ,mothers or fathers. For these big size and long time raised poultry, the media or high temperature is preferred. |
The CNS-8000 poultry processing system is designed to efficiently process broiler chickens, focusing on scalding and defeathering to minimize labor costs, reduce damage rates, and increase profit margins.
The scalding process significantly enhances the defeathering rate. Optimal temperature and scalding time improve feather removal while minimizing damage to the carcass.
There are three scalding temperature options: High temperature (71-82°C), Medium temperature (58.9-65°C), and Low temperature (50-54°C), each with varying effects on feather removal and carcass quality.
High temperature scalding effectively removes feathers and reduces microbial load on the carcass, but it can lead to a shorter storage period and potential quality loss in meat.
Yes, the CNS-8000 system utilizes a closed design that reduces heat loss and features low power consumption, resulting in lower operational costs.
The system includes a tank body, heating supply system, overhead conveyor, automatic temperature control, automatic water supply, and an air blowing system.
The automatic temperature control system maintains the desired scalding temperature throughout the process, ensuring optimal conditions for feather removal.
The water consumption is approximately 0.25 liters per bird, which is efficient for poultry processing.
The air-agitated scalder machine improves water agitation and temperature control, leading to better feather removal and overall processing efficiency.
For medium temperature scalding (58.9-65°C), the recommended processing time is between 30 to 75 seconds.
Yes, while the system is suitable for broilers, it can also handle larger poultry, although high temperature scalding may be preferred for those.
The CNS-8000 features a simple structure with low maintenance requirements, making it easy to operate and maintain.
Low temperature scalding (50-54°C) preserves the quality of the carcass and is suitable for all types of packing and freezing.
The maximum working pressure for the CNS-8000 is 0.45 MPa.
Yes, the CNS-8000 is designed for commercial poultry processing, providing efficient and effective results for large-scale operations.
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