Automatic Disposable 3ply Face Surgical Medical Ultrasonic Mask Making Machine

Automatic Disposable Non-Woven Face Mask Production Machine

The Automatic Disposable Non-Woven Face Mask Production Machine is a high-capacity automated manufacturing system designed for the efficient production of disposable flat non-woven face masks. The machine integrates multiple production stages into a streamlined automated process, reducing manual intervention while maintaining consistent production output.

The system performs material feeding, mask forming, ultrasonic welding, nose-strip insertion, edge cutting, ear-loop welding, finished-mask stacking, and product transfer as part of the production cycle.

Key Features

High-Speed Production: Production capacity of approximately 150–180 masks per minute in the single-lane configuration.

Automated Production Process: Designed to automate the primary stages from raw material feeding through to finished-mask stacking.

Ultrasonic Welding Technology: Utilises ultrasonic welding and edge sealing for the assembly of multi-layer non-woven mask materials.

Integrated Nose-Strip Insertion: Incorporates nose-rib insertion and edge cutting within the production process.

Automatic Ear-Loop Welding: Provides automated welding of ear loops to the completed mask body.

Automatic Stacking and Transfer: Finished masks are automatically stacked and transferred for collection.

Servo Motor System: Equipped with 10 servo motor sets for automated machine operation.

Integrated Safety Features: Includes leakage protection, emergency stop functionality, audible and visual alarms, and touch-screen warning functions.

Production Process

Raw Material Feeding → Mask Forming → Multi-Layer Assembly → Ultrasonic Welding → Nose-Strip Insertion → Edge Cutting → Ear-Loop Welding → Finished Mask Stacking → Product Transfer

Technical Specifications

Installation Requirements

The machine should be installed in a suitable industrial production environment with adequate space for operation, maintenance, and access. A minimum clearance of 900 mm from the equipment to surrounding walls is specified, together with a floor bearing capacity of at least 450 kg/m².

The specified operating environment is 25°C ± 5°C, with humidity of 40% or below. The installation area should also be free from flammable or explosive gases, liquids, and solids.

Application

This machine is suitable for commercial and industrial-scale disposable face-mask manufacturing, particularly for businesses requiring a high-output automated production system with integrated forming, welding, cutting, ear-loop attachment, and finished-product handling.

With its automated production workflow and rated capacity of 150–180 masks per minute, the system provides an efficient solution for continuous non-woven disposable face-mask production.