3000L/H Automatic UHT Ambient Milk Processing and Production Line

Product Description

The 3000L/H Automatic UHT Ambient Milk Processing and Production Line is a comprehensive industrial dairy processing solution designed for the commercial production, sterilization, and aseptic packaging of Ultra-High Temperature (UHT) milk.

With a processing capacity of 3,000 litres per hour and a designed daily production capacity of 24 tons of raw milk, this production line is suitable for dairy processing factories, commercial milk manufacturers, and businesses looking to establish or expand their milk production operations.

The integrated production system incorporates all major stages of dairy processing, including raw milk reception, refrigerated storage, filtration, clarification, mixing, homogenization, UHT sterilization, and aseptic carton filling. The system is designed to deliver an efficient and coordinated production process, from the reception of raw milk through to the final packaged product.

The sterilization system operates at temperatures of up to 140°C, with a holding time of 4–15 seconds, supporting the production of ambient-temperature milk when combined with appropriate aseptic processing and packaging procedures.

The production line features high-pressure homogenization technology, PLC automation with touchscreen controls, and SUS304 stainless steel processing equipment. It also includes two dedicated aseptic brick carton filling machines, accommodating both 200ml and 1000ml packaging formats.

With integrated cleaning equipment and supporting utility systems, including steam generators, an air compressor, cooling tower, and reverse osmosis water treatment system, this production line provides a comprehensive solution for industrial dairy manufacturing.

Technical Specifications

Main Equipment Included

Key Features

1. High Production Capacity: Processes up to 3,000 litres of milk per hour, supporting large-scale commercial dairy manufacturing.

2. Complete Processing Solution: Integrates raw milk reception, refrigerated storage, filtration, clarification, mixing, homogenization, sterilization, and packaging.

3. Advanced UHT Sterilization: Processes milk at temperatures of up to 140°C, with a specified holding time of 4–15 seconds.

4. Dual Packaging Capability: Supports 200ml and 1000ml aseptic brick cartons for different retail and commercial requirements.

5. High-Speed Filling Technology: Includes dedicated filling machines with capacities of 5,000 cartons/hour for 200ml and 2,000 cartons/hour for 1000ml.

6. Automated Process Control: PLC-based control system with touchscreen operation for monitoring and managing production processes.

7. High-Pressure Homogenization: Helps achieve consistent milk texture and product uniformity.

8. Hygienic Stainless Steel Construction: Major processing components are manufactured from SUS304 stainless steel.

9. Integrated Cleaning System: Semi-automatic CIP equipment supports cleaning and sanitation of processing tanks and connected pipelines.

10. Complete Auxiliary Utilities: Includes steam generation, compressed air, cooling, water treatment, and supporting electrical systems.

Production Process

The production line follows an integrated processing sequence:

Raw Milk Reception → Refrigerated Storage → Filtration → Milk Clarification → Mixing and Preparation → Homogenization → UHT Sterilization → Aseptic Carton Filling → Final Packaging

The process is designed to transform raw milk into sterilized, aseptically packaged ambient milk suitable for distribution and storage under the applicable product and packaging conditions.

Applications

The 3000L/H UHT Ambient Milk Processing Line is suitable for:

Commercial dairy processing factories.

UHT milk manufacturing plants.

Ambient milk production facilities.

Aseptic packaged milk manufacturing.

Dairy product processing businesses.

Industrial milk bottling and packaging facilities.

New dairy factory establishment projects.

Expansion of existing milk production facilities.

Installation and Utility Requirements

The production line requires appropriate factory infrastructure and supporting utilities to ensure efficient operation.

The following requirements should be considered:

Electrical Supply: 380V / 50Hz, with a total power requirement of at least 200 kW.

Steam Supply: Approximately 2 tons/hour.

Compressed Air: Approximately 6 m³/min.

Cooling Water: Approximately 50 m³/hour.

Water Supply: Suitable water supply for processing and cleaning requirements.

Factory Infrastructure: Adequate production floor space, drainage, ventilation, and equipment foundations.

Installation, equipment positioning, utility connections, commissioning, and operator training arrangements should be confirmed before project implementation.

Important Considerations

The specified daily production capacity is 24 tons of raw milk, based on the supplied configuration.

The production line includes separate filling machines for 200ml and 1000ml cartons.

Actual production output will depend on operating hours, product changeovers, cleaning cycles, packaging availability, and production conditions.

Final equipment configuration and process compatibility should be confirmed before manufacturing.

Commercial UHT milk production requires validated thermal processing, aseptic filling procedures, and compliance with applicable food safety and dairy processing regulations.

Conclusion

The 3000L/H Automatic UHT Ambient Milk Processing and Production Line offers a comprehensive industrial solution for businesses seeking to establish or expand commercial dairy manufacturing operations.

Combining high-capacity milk processing, advanced UHT sterilization, high-pressure homogenization, automated process control, and dual-format aseptic carton filling, the system is designed to support efficient and consistent ambient milk production.

With its integrated processing equipment, cleaning system, and auxiliary utilities, it provides a coordinated production solution for dairy manufacturers targeting large-scale milk processing and packaging.

An ideal solution for commercial dairy factories requiring an integrated UHT milk processing and aseptic packaging plant.

Product Display

Homogenizer

The homogenizer is used to crush and refine the macromolecular fat protein globules in the milk under the action of extrusion and strong impact, and evenly disperse them in the milk to make the milk smooth and taste good. Make the yogurt fermented well in the later stage.

Fermentation tank

The appropriate temperature for yoghurt fermentation is about 43 ° C. After fermentation, the fatty acid in the milk is twice as much as that in the raw milk, and the nutrition is easier to be absorbed by the human body.