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Juice Extractors

220V Industrial Stainless Steel Vacuum Juice Making and Processing Machine

  • SKU: 62574912412
  • Category: Juice Extractors

The 220V Industrial Stainless Steel Vacuum Juice Making Processing Machine is an advanced tool designed for efficiently extracting and concentrating juices, particularly for large-scale food processing. Whether you are processing orange juice, syrup, or other fruit juic...

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Section:
Machinery
SKU:
62574912412
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Product Description

220V Industrial Stainless Steel Vacuum Juice Making and Processing Machine

The 220V Industrial Stainless Steel Vacuum Juice Making Processing Machine is an advanced tool designed for efficiently extracting and concentrating juices, particularly for large-scale food processing. Whether you are processing orange juice, syrup, or other fruit juices, this machine ensures high-quality results while maintaining the nutrients and flavor of the juice.

Key Features:

  • High-Quality Construction: Made from durable stainless steel 304/316L, this vacuum concentrator is resistant to corrosion and wear, ensuring long-lasting performance even in demanding industrial environments.
  • Powerful Performance: With a motor power range from 0.15kW to 80kW, this machine can handle various capacities, making it adaptable to different processing needs.
  • Efficient Juice Extraction: This machine operates with an evaporation temperature range of 45–75°C, allowing for the efficient removal of water content from the juice while preserving its natural flavors and nutrients.
  • Customizable Capacities: The machine is available in different sizes, with capacities ranging from 5 to 83 tons per hour (C.w Consumption), depending on your production requirements.
  • Vacuum Technology: The vacuum system helps to lower the boiling point of juice, preventing the loss of volatile components like flavor and aroma, resulting in a higher-quality concentrated juice.
  • Inlet and Outlet Material Density: The machine can process material densities of over 11% at the inlet and produce concentrated juice with densities between 45% and 48% at the outlet.
  • Low Steam Consumption: The machine uses 17 to 55 kg/h of steam, making it an energy-efficient choice for large-scale juice production.
  • Versatile Voltage Options: Available in 220V, 380V, or 440V, this machine can be customized to fit your specific power supply needs.
  • GMP Certified: Built to meet the Good Manufacturing Practice (GMP) standards, ensuring that your juice processing is in compliance with high-quality industry requirements.
  • After-Sales Support: The machine comes with engineers available to service the machinery overseas, ensuring continuous operation and support for your production line.

This Food Industrial Syrup Juice Vacuum Concentration Machine is ideal for high-efficiency juice extraction and concentration, perfect for large-scale commercial juice production. With its durable stainless steel construction, powerful performance, and customizable options, it’s the perfect solution for any industrial juice processing needs.

Product Info Gallery

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    Food Industrial Syrup Juice Vacuum Concentration Machine

Equipment Descriptions

The Food Industrial Syrup Juice Vacuum Concentration Machine is composed of heater, evaporator, defoamer, condenser, cooler and liquid receiving tank. The parts that contact materials are all made of stainless steel. The equipment is applicable to evaporation and concentration of liquid materials in pharmacy, food, chemical industry and light industry etc. The concentrating time is short and the evaporation speed is high, which can better protect the heat sensitive materials from being damaged.

The concentrator is applicable to concentration of traditional Chinese herbal Western medicine, glucose, starch, MSG, dairy and chemical industry etc. It is especially suitable for low temperature vacuum concentration of heat sensitive substances. 
It can carry out continuous sterilization and concentration. After carefully calculated and precisely designed and improved by professional designers of our company, it has more features and benefits than the original one. The period of being heated of materials is short and the evaporation temperature is low. It has small influence on the products color, flavor and nutritious content, which is especially applicable to concentration of milk etc.heat sensitive substances.
 

 

Main Parameters

Model and SpecificationWZ-500WZ-1000WZ-1500WZ-2000
Evaporation Capacity (kg/h)500100015002000
Recycled Alcohol Density (%)80~85
Steam Pressure (MPa)0.03~0.09
Vacuum Degree (MPa)-0.08~-0.05
Evaporation Chamber Volume (m³)11.522.5
Liquid Receiver Volume (m³)0.30.50.81
Steam Consumption (kg/h)520105015502100
Water Consumption (T/h)7101520

The Series of Single Effect Evaporators Have Three Forms

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WHZ Single Effect External Circulation Vacuum Concentrator

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WZ Single Effect External Circulation Plate Type Condensing Vacuum Concentrator

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WZS Single Effect External Circulation Vacuum Cream Reclaim Concentrator

1. WZ single effect external circulation vacuum concentrator is the ordinary type, which is used for evaporation of water solution.
2. WZH single effect external circulation vacuum recovery concentrator is the alcohol recovery type, whick is used for evaporation of alcohol solution. It has higher cooling area to ensure the alcohol recovery. Its recovery strength reaches 70~80%, the alcohol consumption rate is less than 5% and the alcohol temperature sfter the recovery is less than 40%.
3. WZS single effect external circulation vacuum ointment collection concentrator is used for single effect evaporation and thick ointment collection. After the normal single effect evaporation, the valves connecting the spraying tube and circulating tube in the heating chamber and evaporating chamber will be closed. The liquid materials will fully enter the evaporating chamber and through the jacket heating in the evaporating chamber, normal pressure type or pressure relief type concentration will be carried out. The concentration specific gravity of materials will be increased to 1.35~1.45

 

 

Composition

The whole vacuum concentrator unit is composed of heater, evaporation chamber, gas-liquid separator, condenser, cooler, liquid receiver, pipes, etc.

Accessories: quick-open manhole, nozzles, pipes, sight glass, pressure gauge, inspection light, valves, pressure gauge, thermometer, liquid level gauge, etc.

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Fabrication Process

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Cutting

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Plasma Welding 

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Mechanical Polishing

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Assembly

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Final Product

Our Service

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User Demand Analysis

Once the project is confirmed, the product level, processing technology and consulting group are analyzed according to the actual demands of customers so as to provide suitable engineering plans, form a complete production line and calculate the budget.

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Engineering Design

We carry out planning and designs on details of engineering plans through introducing internationally advances design conception to provide valuable project technological plans and ensure effective implementation of all steps.

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Product Manufacturing

The approved production drawing is the basis for production and manufacturing. All equipment that is not manufactured on the site shall be indentified by our quality responsible person so as to meet the strict stipulations. 

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Automatic Control Integration

The installation of the system and the whole automatic project meets the GMP standard and FDA standard. According to our years of experience, the installation and process rules will help simplify the starting and commissioning of equipment.

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Trial Running and Training

During the equipment commissioning, our engineers will provide guidance on the site and carry out various tests with respect to all performances of the equipment with customers. Approval will be received from users.

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Verification Services

To ensure normal production, we can set up maintenance and servicing plans for a single machine, the whole production line or the whole factory and provide equipment maintenance services and offer fittings according to customer requirements.

Frequently Asked Questions

What is the power requirement for the 220V Industrial Stainless Steel Vacuum Juice Making and Processing Machine?

The machine operates on 220V power supply and has a motor power range from 0.15kW to 80kW, making it adaptable to different processing needs.

What materials are used in the construction of this juice processing machine?

The machine is made from high-quality stainless steel 304/316L, which is resistant to corrosion and wear, ensuring durability in industrial environments.

What is the evaporation temperature range of the machine?

The machine operates with an evaporation temperature range of 45–75°C, allowing for efficient removal of water content while preserving the juice's natural flavors and nutrients.

What capacities does this machine offer?

The machine is available in different sizes, with capacities ranging from 5 to 83 tons per hour, depending on your production requirements.

How does the vacuum technology work in this juice making machine?

The vacuum system lowers the boiling point of juice, preventing the loss of volatile components like flavor and aroma, resulting in higher-quality concentrated juice.

Is this machine energy efficient?

Yes, the machine uses 17 to 55 kg/h of steam, making it an energy-efficient choice for large-scale juice production.

Can this machine process different types of juices?

Yes, it is designed for efficiently extracting and concentrating various juices, including orange juice, syrup, and other fruit juices.

Is this machine compliant with industry standards?

Yes, the machine is GMP certified, ensuring that your juice processing complies with high-quality industry requirements.

What after-sales support is available for this machine?

The machine comes with engineers available to service the machinery overseas, ensuring continuous operation and support for your production line.

What types of industries can benefit from this machine?

This machine is applicable in various industries, including food, pharmacy, chemical, and light industry, for evaporation and concentration of liquid materials.

What are the main components of the machine?

The machine is composed of a heater, evaporator, defoamer, condenser, cooler, and liquid receiving tank, with parts in contact with materials made of stainless steel.

How does the machine handle heat-sensitive materials?

The machine has a short concentrating time and low evaporation temperature, which minimizes the impact on the color, flavor, and nutritional content of heat-sensitive substances.

Are there different voltage options available?

Yes, the machine is available in 220V, 380V, or 440V, and can be customized to fit your specific power supply needs.

What is the maintenance plan for this machine?

We can set up maintenance and servicing plans for a single machine or the entire production line, providing equipment maintenance services and spare parts as needed.

What is the expected lifespan of the machine?

With proper care and regular maintenance, the stainless steel construction and quality components ensure a long-lasting performance even in demanding industrial environments.

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