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Features of Product:
1.Dedicated fiber glass reinforced plastic extruder with double metal screws and barrel is used,which ensuresboth high speed extrusion and long service life of the extruder.
2.Composite extrusion head of special design,ensure uniform thickness of all three layers,and thickness of each layer is adjustable as required.
3.Compare to common PP-R material,extruded material by this production line has features of high compression strength,no deformation in high temperature,no bending and very small longitudinal reversion rate.Furthermore,its cost is about 5%~10% cheaper than other tubes,it eliminated serious fault of common PP-R tubes which will be deformed while carrying hot water.
Process flow:
Raw material +master batches→mixing→vacuum feeding→material dryness→single screw extruder→single screw extruder→single screw extruder→color string extruder→spiral co-extrusion mould→calibrator→spray vacuum calibration tank→spray cooling water tank→spray-code printer→belt haul-off→no-dust cutter→pipe rack→finished product inspecting &packing
Technical parameters:
| Model | Screw diameter | L/D | Extruder Quatity | Pipe range | Capacity | Main motor power | Total power | Line length |
| PPR-63 | 50mm | 33:1 | 3 | 20-63mm | 100-150kg/h | 22*3kw | 100kw | 30m |
| PPR-110 | 65mm | 33:1 | 3 | 75-110mm | 180-280kg/h | 37*3kw | 150kw | 38m |
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Specification details are not available in this product description. Contact our team for more information.
The main advantages include high compression strength, no deformation at high temperatures, minimal bending, and lower costs compared to common PP-R tubes.
This production line is designed specifically for processing PPR (Polypropylene Random Copolymer) pipes, including those reinforced with fiberglass.
The PPR-635 model has a production capacity of 100-150 kg/h.
The process involves mixing raw materials with master batches, followed by feeding, drying, and extrusion through multiple single screw extruders, culminating in calibration and cooling.
Yes, the thickness of each layer of the pipe can be adjusted as required, thanks to the composite extrusion head design.
This production line can produce pipes ranging from 20mm to 110mm in diameter, depending on the specific model.
The PPR-110 model requires a main motor power of 37 kW and a total power of 150 kW.
The PPR-635 model has a line length of 30 meters, while the PPR-110 model has a line length of 38 meters.
Regular maintenance includes checking the extruder and calibration systems, ensuring proper lubrication, and inspecting for wear on screws and barrels.
Yes, this production line is designed to manufacture PPR pipes suitable for both cold and hot water applications.
The PPR pipes produced by this line have higher compression strength, better thermal stability, and are less prone to deformation compared to standard PP-R pipes.
The cost of production using this line is approximately 5% to 10% cheaper than other traditional pipe manufacturing methods.
The production line is equipped with safety controls to prevent overheating, material blockages, and other operational hazards.
Quality is ensured through a comprehensive inspection process that includes calibrating the pipes and checking for uniform thickness and structural integrity.
Training typically includes instruction on machine operation, maintenance, troubleshooting, and safety protocols.
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