Friction welding is a solid-state joining process that produces coalescence in materials, using the heat developed between surfaces through a combination of mechanically induced rubbing motion and applied load. The resulting joint is of forged quality. Under normal conditions, the faying surfaces do not melt. Filler metal, flux and shielding gas are not required with this process.
Dissimilar Materials
Even metal combinations not normally considered compatible can be joined by friction welding, such as aluminum to steel, copper to aluminum, titanium to copper and nickel alloys to steel. As a rule, all metallic engineering materials which are forgeable can be friction welded, including automotive valve alloys, maraging steel, tool steel, alloy steels and tantalum. In addition, many castings, powder metals and metal matrix composites are weldable.
Advantages
Savings—Cost, Time, Material
Since dissimilar materials can be joined, a significant cost savings is possible because engineers can design bimetallic parts that use expensive materials only where needed. Expensive forgings and castings can be replaced with less expensive forgings welded to bar stock, tubes, plates and the like.
Substantial time savings are realized since the process is significantly faster than more conventional methods of welding.
Friction welding produces forged quality joints, with a 100% butt joint weld through the contact area. This solid section shows the narrow heat-affected weld zone and resulting displaced material (flash).
Models & Applications
Models & Capabilities
Model
Max. Upset Force
(KN)
Welding Diameter
(mm)
Mobile Fixture Workpiece Length
(mm)
Rotary Fixture Workpiece Length
(mm)
RPM (Max.)
Variable
(r/min)
C-2.5
25
6-18
50-500 or unlimited
15-300
2500
C-4
40
6-18
50-450 or unlimited
15-300
2500
C-20
200
12-35
80-750 or unlimited
50-200
2000
C-20B
200
14-35
80-750 or unlimited
50-300
1800
C-25
250
14-40
80-750 or unlimited
50-300
1800
C-32
320
18-50
80-850 or unlimited
50-300
1500
C-40
400
20-60
80-750 or unlimited
50-300
1500
C-50
500
18-70
80-750 or unlimited
50-300
1350
C-80
800
45-80
100-1100 or unlimited
50-300
1350
SFC-10
100
12-26
80-750 or unlimited
50-200
0-1500 Adjustable
SFC-30
300
12-50
80-750 or unlimited
50-300
0-1800 Adjustable
SFC-40
400
30-60
80-750 or unlimited
50-300
0-1200 Adjustable
We customize friction welding machines as customers' requests.
This is a pre-sale product with estimated delivery of 35 to 60 days
We will try to import this product for you before 25 Aug, 2024 if you order today.
Delivery lead time of 25 Aug, 2024 may change due to unforeseen economic, logistic or customs inspection factors.
60% deposit is required for the order to be processed via sea
The amount mentioned on the product does not include customs and shipping, please Request Quote for the price which includes shipping and customs.
It might take 2 to 5 working days for us to come with your quote, please be patient with us.
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