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PVC pipe extrusion line is mainly used in the production of pressure water pipes, agriculture irrigation, building or city drainage and Sewage and constructional plumbing cable laying etc. The unit consists of Conical twin screw extruder, PVC pipe mould-Vacuum calibrati...
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PVC pipe extrusion line is mainly used in the production of pressure water pipes, agriculture irrigation, building or city drainage and Sewage and constructional plumbing cable laying etc. The unit consists of Conical twin screw extruder, PVC pipe mould-Vacuum calibration tank-Haul-off machine-Planetary Saw Cutting machine-Tripping table/Belling machine. Producing pipe diameter range: Φ160mm-Φ400mm. And the line can be equipped with comptroller thickening instrument, computer ink-jet printer, crusher, shredder, pulverizer ,water chiller, air compressor etc. to achieve the production and manufacture of high-grade tubing. Advanced design for screws and barrel supplies powerful safeguard for the PVC plasticization. Process Flow:Screw Loader for Mixer→ Mixer unit→ Screw Loader for Extruder→ Conical Twin Screw Extruder → Mould → Vacuum Calibration Tank → Four claws Haul-off → Planetary Saw Cutter → Belling machine/ Tripping Table → Final Product Inspecting &Packing
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01:50
Detail Specification
| Feeder | • To feed material into extruder |
| Extruder | • World famous brand electrical component such as Siemens, Schneider, ABB etc •High torque gearbox with adopts NSK/SKF bearing; •Siemens/WEG original motor achieved global after service; • Bimetallic screw and barrel; • Intelligent PLC controlling system with human-friendly interface. |
| Die head | • 40Cr material •Complete set include extrusion die head, Slotting & water ring type calibration sleeve • Apply to PVC single,dual,Four cavity extrusion. |
| Vacuum calibration tank | • Include full set of vacuum and water pump • length 9000mm |
| Haul off | • Upper and lower caterpillar is driven separately by the frequency inverter |
| Planetary Saw Cutter | • Planetary saw cutter:enter knife by hydraulic drive • Cutting saw: steel alloy, specific for cutting U-PVC pipe. • Equipped cast aluminum compacted block for accurate cutting • Synchronous control |
| Belling machine | • Blow type: internal air blow and external mould compacted calibration, make U, R and Z type sockets; • Siemens PLC controlling:Automation& Remote Function: for centralized Controlling |
| Tipping table | •Stainless steel 304 as touching material •Discharge driving by air cylinder |

Model:SJZ80/156Capacity: 300-400kgs/h Motor power: 55kWMaterial of screw & Barrel: 38CrMoAl & Bimetallic
Or
Model:SJZ92/188Capacity: 500-800kgs/h Motor power: 110kWMaterial of screw & Barrel: 38CrMoAl & Bimetallic

Main materials of Body, bin and push: 40Cr, Surface polishing and CR-platingCalibrator: copper or stainless steel, water-ring typeInside flow channel Mirror polishedSpecial chrome plated treatment: 20-30 umCeramic heaters, high efficient and long lifeSpider structure for excellent plasticization

Tank materials: 6-8mm 304 S. S.MaterialsWater temperature and level controlling technology;High pressure and stable water jet.Pressure protection design

Haul-off speed range: 0.5-6m/minAC frequency motor with force cooling fan: Hard gear reducerSpeed driving and control: ABB inverter, 10 times speed exchangeLENZE servo motor Germany),30 times speed exchange available

AMPC400Model of Planetary saw cutter is widely used for pipe diameter from 16-800mm with economical and good cutting effects, it can be with chamfering function for better pipe connection.Cutting length: Measured by encoder or travelling switchFrame structure: beautiful appearance, safe operationItalian hydraulic system: less leakageAdopts pulse system for dust removal: no dust accumulationSlewing mechanism system adopts slewing bearing: high precisionSiemens PLC controller: easy operation by centralized controllingLower noise and less dust.Emergency stop button: safe operation
Application

Technology Data
| Model | Model | Extruder | Max. output(kg/h) | Max haul-off speed (m/min) | Motor Power(kw) |
| PVC160-400 | 160-400 | SJZ80/156 | 400 | 6 | 55AC |
| PVC160-400 | 160-400 | SJZ92/188 | 700 | 10 | 110AC |
| Feeder | • To feed material into extruder |
|---|---|
| Extruder | • World famous brand electrical component such as Siemens, Schneider, ABB etc •High torque gearbox with adopts NSK/SKF bearing; •Siemens/WEG original motor achieved global after service; • Bimetallic screw and barrel; • Intelligent PLC controlling system with human-friendly interface. |
| Die head | • 40Cr material •Complete set include extrusion die head, Slotting & water ring type calibration sleeve • Apply to PVC single,dual,Four cavity extrusion. |
| Vacuum calibration tank | • Include full set of vacuum and water pump • length 9000mm |
| Haul off | • Upper and lower caterpillar is driven separately by the frequency inverter |
| Planetary Saw Cutter | • Planetary saw cutter:enter knife by hydraulic drive • Cutting saw: steel alloy, specific for cutting U-PVC pipe. • Equipped cast aluminum compacted block for accurate cutting • Synchronous control |
| Belling machine | • Blow type: internal air blow and external mould compacted calibration, make U, R and Z type sockets; • Siemens PLC controlling:Automation& Remote Function: for centralized Controlling |
| Tipping table | •Stainless steel 304 as touching material •Discharge driving by air cylinder |
| 01 | 50 |
| Main materials of Body, bin and push | 40Cr, Surface polishing and CR-platingCalibrator: copper or stainless steel, water-ring typeInside flow channel Mirror polishedSpecial chrome plated treatment: 20-30 umCeramic heaters, high efficient and long lifeSpider structure for excellent plasticization |
| Tank materials | 6-8mm 304 S. S.MaterialsWater temperature and level controlling technology;High pressure and stable water jet.Pressure protection design |
| Haul-off speed range | 0.5-6m/minAC frequency motor with force cooling fan: Hard gear reducerSpeed driving and control: ABB inverter, 10 times speed exchangeLENZE servo motor Germany),30 times speed exchange available |
The machine is primarily used for producing PVC pipes for pressure water, agriculture irrigation, drainage, sewage, and construction plumbing.
This production line can produce pipes with a diameter range of Φ160mm to Φ400mm.
The unit consists of a conical twin screw extruder, PVC pipe mould, vacuum calibration tank, haul-off machine, planetary saw cutting machine, and a tripping table or belling machine.
Yes, the line can be equipped with additional instruments such as a thickening controller, computer ink-jet printer, crusher, shredder, pulverizer, water chiller, and air compressor.
The production capacity varies by model: the SJZ80/156 model has a capacity of 300-400 kg/h, while the SJZ92/188 model can produce 500-800 kg/h.
The machine uses world-famous brand motors such as Siemens, Schneider, and ABB, which ensure reliability and global after-service.
The cutting is performed by a planetary saw cutter, which is driven by hydraulic power and is designed with a specific steel alloy for accurate cutting of U-PVC pipes.
Yes, the machine is equipped with an emergency stop button for safe operation and features like pressure protection design to ensure safety during production.
The screw and barrel are made from 38CrMoAl material and are bimetallic for enhanced durability and performance.
Yes, the production line includes an intelligent PLC controlling system with a user-friendly interface for centralized automation and remote function.
The vacuum calibration tank includes a full set of vacuum and water pumps to ensure precise calibration of the pipes during production.
Yes, the belling machine can create U, R, and Z type sockets using a blow type calibration method.
The haul-off speed ranges from 0.5 to 6 meters per minute, allowing for flexibility in production speed.
The warranty details may vary; it's best to check with the manufacturer or supplier for specific warranty terms.
Yes, many suppliers offer training for operators to ensure they can efficiently and safely use the machine.
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