B21, China Town Mall, Midrand
Automatic 2D 3D Fryums Snack Pellets Panipuri Golgappa Food Production Line Papad 3D Pellet Slanty Snacks Making Machine
- Section : Machinery
- Category : Food & Beverage Machinery
- SKU : 1601075809534
Food Processing Production Line Specification
1. Mixer
- Capacity : 50 kg / 3–5 minutes
- Material : Food contact grade stainless steel
- Power :
- Main motor: 4 kW
- Mixing motor: 0.75 kW
- Function : Mixes raw materials with water and additives
2. Screw Conveyor
- Capacity : 1000 kg/h
- Dimensions (L x W x H) : 1700 x 900 x 1700 mm
- Gross Weight : 120 kg
- Material : Food contact grade stainless steel
3. Cutter / Extruder System
A. Cutter (Model: SSE100)
- Material : Stainless Steel
- Screw Material : 38CrMoAl
- Screw Length : 2580 mm
- Heating Power : 16 kW
- Oil Pump Power : 0.37 kW
- Heating Zones : 5 areas
- Frequency Converters : 3 units (for feeding motor, main motor, cutter motor)
- Brand: Delta
- Lubrication System : Forced lubrication with oil box
- Bevel Gear Power : 0.37 kW × 2
- Structure Materials :
- Cutting plate: Stainless steel
- Frame: Carbon steel
- Capacity : 300 kg/h
B. Skirt Edge Hoist
- Main Power : 0.37 kW
- Lifting Load Capacity : 0–1000 kg
- Material :
- Base: Carbon steel
- Guard plate: Stainless steel
- Belt: Food-grade PVC
4. Packing Machine with Beam Roller Support
- Ensures smooth belt operation over long periods
- Prevents belt from running off track or getting stuck
- Maintains normal production line function
5. Dryer Section
- Specification : 7 Layers, 8 Meters Long
- Power :
- Main motor: 0.75 kW
- Heating Power: 84 kW
- Electric Dehumidification Fan: 0.37 kW
- Circulating Fans: 0.75 kW × 3
6. Conveyor System (Chain Transmission Type)
- Adjustable Speed Mesh Belt
- Capacity : 400–500 kg/h
- Materials :
- Plate: Stainless steel
- Fabric: 201# Stainless Steel
7. Mould Unit
- Customization : 1 different shape per set
- Material : Stainless steel
8. Cooling System
- Main Motor Power : 0.37 kW
- Cooling Motor Power : 0.72 kW
- Conveyor Capacity : 0–500 kg
- Customizable : Number of fans can be adjusted based on customer request
9. Voltage & Frequency Customization
- Motor Configuration : Customized to fit 220V three-phase 60Hz power supply
- Shipping Timeframes: All orders are processed within 2-5 business days (excluding weekends and holidays). After your order has been processed, the estimated delivery time is before 03 Feb, 2026, depending on customs, Please note that due to high demand, some items may experience longer shipping times, which will be communicated at order confirmation email.
- Order Processing Time: Please allow 2-5 business days for us to process your order before it is shipped . Orders placed after 16:00 on Fridays, or during weekends and public holidays, will begin processing on the next business day. Processing times may be extended during peak seasons or sales events.
- Manufacturing Time: Some products needs manufacturing time, the manufacturing process will take approximately 10-30 business days depending on the product. This timeframe may vary depending on the complexity of the product and current demand. but this will be communicated with you during order confirmation.
- Returns and Exchanges: We offer a 30-day return policy for most items. If you are not completely satisfied with your purchase, you may return it within 30 days of receipt for a refund or exchange. Items must be unused, in their original packaging, and accompanied by proof of purchase. Return shipping costs are the responsibility of the customer, unless the item was damaged or defective upon arrival.
1. What finished products can this production line make?
The line is designed to produce 2D and 3D fryums/snack pellets, panipuri/golgappa shells, papad-type products and various slanty or shaped pellets using interchangeable moulds.
2. What is the typical production capacity?
Capacity depends on product type and settings. Typical figures: extruder/cutter around 300 kg/h; dryer/conveyor throughput 400–500 kg/h. Screw conveyor is rated at 1000 kg/h and mixer handles 50 kg per 3–5 minutes batch.
3. What are the main materials in contact with food?
All food-contact parts are stainless steel (SS). The extruder screw is 38CrMoAl alloy. Frames and some structural parts use carbon steel with stainless guards where needed.
4. What are the electrical and power requirements?
Key motor/heating ratings: extruder heating 16 kW; dryer heating 84 kW; main extruder motor 4 kW; mixers and fans listed in specs. The system can be customized for 220 V three-phase 60 Hz or other local voltage/frequency on request.
5. Can moulds and shapes be customized?
Yes. The mould unit is supplied as sets and can be customized — typically one shape per set. Custom mould design is available to produce different 2D/3D shapes and sizes.
6. What does the cutter/extruder system include and what is its capacity?
The cutter/extruder (SSE100) includes a long screw (2,580 mm), 5 heating zones, oil forced lubrication, bevel gears, and frequency converters. The cutter/extruder capacity is approximately 300 kg/h depending on product and settings.
7. How does the dryer section work and what are its specs?
The dryer is a multi-layer (7 layers) tunnel approx. 8 m long. It uses circulation fans and electric heaters (total heating power 84 kW) with dehumidification fans to dry pellets uniformly at set airflows and temperatures.
8. Is the packing and conveyor system suitable for long runs?
Yes. The system includes a packing machine with beam roller support to maintain belt tracking and prevent slippage, and an adjustable-speed mesh belt conveyor (chain transmission) constructed in stainless steel for continuous operation.
9. What cooling is provided after drying and how customizable is it?
A cooling section with dedicated motors (main motor 0.37 kW, cooling motor 0.72 kW) and multiple fans cools products after drying. The number of fans and layout can be adjusted to meet required cooling capacity.
10. How is lubrication and maintenance handled for the extruder?
The extruder uses a forced lubrication system with an oil box for bearings and gears. Routine maintenance includes scheduled lubrication checks, screw and barrel inspections, cutter blade sharpening/replacement, and belt inspections.
11. What cleaning and hygiene procedures are recommended?
Shut down and isolate power before cleaning. Use food-grade cleaning agents compatible with stainless steel. Removable parts (moulds, cutting plates, conveyor sections) should be cleaned regularly to prevent buildup. Follow local food safety and HACCP guidelines.
12. Are spare parts and technical support available?
Spare parts for wear items (screws, cutter plates, belts, heating elements, fans) and technical support are typically available. Contact the supplier for spare parts lists, lead times and recommended spare holdings.
13. What safety features are included?
The line includes stainless steel guards, emergency stop switches, and protected drive components. Frequency converters control motor start/stop and protection; additional safety devices can be added per local regulations.
14. How much floor space and utilities are required for installation?
Exact footprint depends on configuration and number of modules. Example screw conveyor footprint: 1700 × 900 × 1700 mm. You will need three-phase power sized to heaters and motors (contact supplier for full power summary), compressed air if used for pneumatics, and appropriate ventilation for dryer exhaust.
15. What customization options and lead times are available?
Options include voltage/frequency configuration, mould shapes, number of dryer/cooling fans, conveyor speeds and packing options. Lead times and warranty vary by order size and customization—please contact the manufacturer/supplier for a quotation and delivery schedule.
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