The plastic flakes densifier or agglomerator is used to agglomerate the soft plastic scrap such as wet or dry recycling plastic films PET fibres, woven bags. whose thickness is less than 2 mm into small ganules & pellets directly. The soft PVC, LDPE, HDPE, PS, PP, foam PS, PET fibres and other thermoplastics are suitable for it. It is a necessary and economical machine for the PP PE plastic pelleting production line and the PP PE PVC pipe production line. it is also one necessary auxilary machine for the plastic recycling production line.
plastic film agglomerator features
Its working theory is different from ordinary extrusion pelletizer, no need electric heating, and can work whenever and wherever possible. It is jointly intelligent controlled by PLC& Computer, easy and stable for operations, and can save more electric power and manpower than common extrusion pelletizer.
working principle:
Putting the waste into agglomerator pot body make the plastic material be quickly cut by the high speed rotating turn the blade and the fixed blade shear ,then the material along the agglomerator pot body wall by the knife dish centrifugal force function ,at the same time, the film material turning up and down by paddle and from all around to move towards to the center of the pot body. The friction of film material itself and friction of agglomerator pot wall and blades produce much friction heat under the high speed, making the plastic materials temperature rises to the half-plastic condition and connects to small lump. Before the plastic film materials will block, advanced preparation quantitative water will all spray to the material. The cold water touch the hot materials will gasify and take out the surface heat soon , making the surface of the plastic film materials cool quickly and avoid blocking, then after crushing effect between rotary blade and fixed blade to cut into particles(irregular size materials). During the crushing, Also may join the appropriate color pigments according to needs.
Main plastic film agglomerator model and technical parameter
Volume
100L
200L
300L
500L
800L
Motor power
37KW
55KW
75KW
90/110kw
110/137kw
Fixed blade
6 pcs
8 pcs
8 pcs
8 pcs
10 pcs
Rotary blade
2 pcs
2 pcs
2 pcs
2/4pcs
4 pcs
Rotor speed
850rpm
850rpm
850rpm
850rpm
750rpm
Mixing capacity
100kg/h
200kg/h
280-300kg/h
400kg/h
500-600kg/h
Heating mode
Friction heating
Cylinder material
Stainless steel
Blade material
9CrSi
Discharging method
By air valves
Electrical control
panel
Siemens/Schneider AC contactor
Shipping Timeframes: All orders are processed within 2-5 business days (excluding weekends and holidays). After your order has been processed, the estimated delivery time is before 22 Jan, 2025, depending on customs, Please note that due to high demand, some items may experience longer shipping times, which will be communicated at order confirmation email.
Order Processing Time: Please allow 2-5 business days for us to process your order before it is shipped . Orders placed after 16:00 on Fridays, or during weekends and public holidays, will begin processing on the next business day. Processing times may be extended during peak seasons or sales events.
Manufacturing Time: Some products needs manufacturing time, the manufacturing process will take approximately 10-30 business days depending on the product. This timeframe may vary depending on the complexity of the product and current demand. but this will be communicated with you during order confirmation.
Returns and Exchanges: We offer a 30-day return policy for most items. If you are not completely satisfied with your purchase, you may return it within 30 days of receipt for a refund or exchange. Items must be unused, in their original packaging, and accompanied by proof of purchase. Return shipping costs are the responsibility of the customer, unless the item was damaged or defective upon arrival.
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