Adiabatic Cooler for Data Center, Chemical Plant, Power Plant, Hospital, etc.
Dry cooler provide a smart way to take advantage of free cooling when surrounding temperature allows for it. They are made with cross-fin copper tubes or stainless steel tube and corrugated aluminum fins, resulting in a combination of compact dimensions and high capacity. Dry cooler can be easily integrated with liquid-cooled plate heat exchangers, especially in free cooling systems. Dry coolers were designed to achieve an optimized exchange of thermal energy between air and a refrigerant or fluid. In order for dry cooler to work, the air temperature needs to be cooler than water in the system. To cool the system liquid, hot process liquid flows through the dry cooler tubes. The liquid is then cooled by the relatively cold ambient air that is forced through the coil. The core of our air heat exchangers is the fin coil, built from a circuit of interconnected tube serpentines and fins to increase the heat exchanging surface. Dry cooler with adiabatic system – Adiabatic Cooler enables water to be cooled to within 6 °C of ambient wet bulb, water is used to increase the cooling effect when the ambient dry bulb is 3°C above the design wet bulb – for most of the year the unit operates as a conventional air blast cooler. Specifications can be tailored to suit each application, with different materials, sizes, noises and cooling mediums available.
We do custom design and manufacture V type/ flat dry cooler, adiabatic cooler, air-cooled condenser, etc.
HOW TO START WITH CUSTOM DESIGN?
1. Make clear about customer's requirements and collect some basic specs. 2. Do calculation by Unilab 9.0 accordingly and send calculation sheet to customer for confirmation. 3. Make some revise after comprehensive communication with customer and send the layout to customer. 4. Quote, deal and make it real.
Case Study
PROJECT NAME: Dry Cooler for Immersion Cooling in Texas
Customer's request:
◆ 2MW heat of rejection for one immersion cooling container.
◆ Maximum ambient temperature is 42C.
◆ Cooling medium is DF55, and inlet fluid temperature is 60C and expected outlet temperature is 50C.
◆ Need stacked design and modular construction which is easy for fabrication, disassemble and reassemble at site.
◆ Power on site is 415V 60Hz.
Our first solution.↑
Customer's feedback:
This is V type cooler, and I prefer to flat cooler. One cooler per tank. I need the fan motor CSA certified.
Our reply:
Sure, we can revise the design to flat dry cooler. And yes our fan motor is allowed to be used in North America and meets the relevant certification requirements.
Our second solution.↑
Customer's feedback:
Can you make it two decks? We want flat dry cooler with two horizontal sections.
Our reply:
No problem. In that way it'll save space.
Our final solution after comprehensive communications. This is real cooler on site.↑
Customer's feedback:
Looks beautiful and works very well.
Our Advantages
Customized + Modular + High Efficient + Energy Saving + Maintenance Free
We have the perfect combination of German fans and Italian design software. For effective immersion cooling, we offer our customers two solutions:
1. Adiabatic cooler direct cooling
2. Adiabatic coolers and plate heat exchangers combined with indirect cooling For immersion cooling systems, we can customize a variety of dry coolers. From 30KW to 2MW, we can meet your cooling needs, if there is a higher cooling capacity requirement, please kindly let us know.
FLAT TYPE (SINGLE ROW FANS)
FLAT TYPE (DOUBLE ROWS FANS)
V TYPE (SINGLE ROW FANS)
V TYPE (DOUBLE ROWS FANS)
Professional system integration
1. Customized dimensions 2. Professional thermodynamic calculations 3. Authoritative seismic design 4. Cooling pad integration
Repair and cleaning
1.Easy to clean 2.Optional access door or articulated fan plate 3.easy cleaning fin type 4.Strong material with mechanical strength 5.Easy to maintain
Reliability, leakproof performance
1. Proven floating coil design (no contact between heat exchange tube and frame). It can avoid leakage caused by thermal expansion and contraction.
2. During crane or forklift transportation, the side plate of the integral structure ensures sufficient torsional stiffness. 3. Static consideration of snow/wind loads.
Various materials optional for tubes and fins.
We adopt automatic wielding technology and make thermally efficient coils.
All the fins we use for our projects pass 700hrs salt spray test.
Frame
Tube/Coil
Fin
Connection options
AC/EC Fan
Galvanized sheet with powder coating
(RAL7035)
Stainless steel
Aluminum/Copper/Stainless steel/Titanium
Flange
Aerodynamic design
Stainless Steel sheet
Copper
Epoxy coating
Screw thread
Various diameters optional
Hot dip galvanized sheet
CuNi
Blygold coating
Wielding
Explosive proof motor as option
-
Titanium
Zinc plated copper foil
-
IP Grade IP55
Pre-Sales Service
1.We do custom design for all our customers and provide OEM/ODM services.
2.Our team will be available 24 hours online for inquiry and consultation support.
3.Welcome to visit the factory
After-Sales Service
1.We will provide customers with detailed drawings.
2.The production process can be tracked throughout the process, such as providing raw material photos, production photos, stress test photos, as-built photos, and shipment photos and videos
We can do more than coolers and condensers, and we supply some parts.
1. Stainless Steel ladder and handrail for coolers.
2. Guide vane for fans with different diameters.
3. Adiabatic system incl. cooling pads, water tank, makeup valve, dump valve, thermal sensor...
4. Immersion tank and pump for immersion cooling system.
GALLERY OF THE WORKSHOP
Previous Projects
Packaging & Shipping
Convenient transportation
Modular Design-Easy to assemble
Standardized design-Convenient for container sea transportation and standard truck land transportation
Shipping Timeframes: All orders are processed within 2-5 business days (excluding weekends and holidays). After your order has been processed, the estimated delivery time is before 24 Jan, 2025, depending on customs, Please note that due to high demand, some items may experience longer shipping times, which will be communicated at order confirmation email.
Order Processing Time: Please allow 2-5 business days for us to process your order before it is shipped . Orders placed after 16:00 on Fridays, or during weekends and public holidays, will begin processing on the next business day. Processing times may be extended during peak seasons or sales events.
Manufacturing Time: Some products needs manufacturing time, the manufacturing process will take approximately 10-30 business days depending on the product. This timeframe may vary depending on the complexity of the product and current demand. but this will be communicated with you during order confirmation.
Returns and Exchanges: We offer a 30-day return policy for most items. If you are not completely satisfied with your purchase, you may return it within 30 days of receipt for a refund or exchange. Items must be unused, in their original packaging, and accompanied by proof of purchase. Return shipping costs are the responsibility of the customer, unless the item was damaged or defective upon arrival.
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