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Product Description
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Product Description
Waste Plastic PET bottle washing and recycling machine line
Estimated Plant Parameters:
| Model | CAPACITY
(kg/h)
| POWER CONSUMPTION
(kw)
| WATER CONSUMPTION
(ton/h)
| Manpower | HUMIDITY CONTENT |
| MT-300 | 300kg/hour | 150kw | 3ton/h | 4 | <1% |
| MT-500 | 500kg/hour | 230kw | 4-5ton/h | 4 | <1% |
| MT-1000 | 1000kg/hour | 270kw | 6-7ton/h | 5-6 | <1% |
| MT-2000 | 2000kg/hour | 370kw | 8ton/h | 5-6 | <1% |
| MT-3000 | 3000kg/hour | 420kw | 10ton/h | 7 | <1% |
Working Flow:
Belt conveyor → Bale opener machine → Belt conveyor → Pre-washer (trommel) →Belt conveyor → Mechanical label remover → Manual separating table → Metal detector →Belt conveyor → Crusher *2→ Screw conveyor*2 → Floating washer →Screw conveyor → Hot washer chamber *2 →Screw conveyor*2 → High speed friction machine → Screw conveyor → Floating washer → Screw conveyor →Floating washer → Screw conveyor → Horizontal dewatering machine → Drying pipe system → Zig zag air classification system → Storage hopper → Control cabinet
Belt conveyor
Control method: frequency control
Bale opener machine
Stirring motor: 7.5kw*2
Trommel (pre washer)
Dimension(L*W):5000*1500mm; Material of barrel: Perforated plate, galvanized treatment
Mechanical Label remover machine
Motor Power:11/22/37KW; Blade material: Tungsten steel, removable. Removing labels from bottles, label remove rate reach 99%
Manual separating table
Dimension (L*W*H): 8000*1000*1200mm
Crusher
Motor power: 37/55/90kw
Fix knives quantity: 4 pc
Moving knives quantity: 10 pc
Knife material: SKD-11(from Japan)
crushing with water
Floating washer
Dimension(L*W): 4500*1500mm
Made of SUS304 stainless steel
Hot washing chamber
Diameter of the barrel: 1800/2200mm,
Heating type: Electric heating /Steam heating for option
High speed friction machine
Motor power: 22/37/45Kw
Rotation speed 1200rpm
Main shaft through dynamic balance treatment
Floating washer tank (the second one )
Dimension(L*W): 4500*1500mm
Made of SUS304 stainless steel
Horizontal dewatering machine
Motor power: 22/37/45kw
Rotation speed reach 1500rpm
Main shaft through dynamic balance treatment
Get rid of water
Drying pipe system
Heating power: 36kw
Made of stainless steel
Zig zag air classify system
Remove the labels and small dirty at last step
Storage hopper
Volume: 3m3, made of stainless steel
Control cabinet
France Schneider contactor/ Japan Omron temperature controller/ ABB invertor
| Control method | frequency control |
|---|---|
| Stirring motor | 7.5kw*2 |
| Dimension (L*W*H) | 8000*1000*1200mm |
| Fix knives quantity | 4 pc |
| Moving knives quantity | 10 pc |
| Knife material | SKD-11(from Japan) |
| Diameter of the barrel | 1800/2200mm, |
| Heating type | Electric heating /Steam heating for option |
| Heating power | 36kw |
| Volume | 3m3, made of stainless steel |
| Power | 36kw |
The machine line is available in various models with capacities ranging from 300 kg/hour to 3000 kg/hour, depending on the specific model chosen.
Power consumption varies by model: MT-300 requires 150 kW, MT-500 requires 230 kW, MT-1000 requires 270 kW, MT-2000 requires 370 kW, and MT-3000 requires 420 kW.
Water consumption ranges from 3 tons/hour for the MT-300 model to 10 tons/hour for the MT-3000 model.
The humidity content is less than 1% for all models in the machine line.
The working flow is as follows: Belt conveyor → Bale opener → Pre-washer → Mechanical label remover → Manual separating table → Metal detector → Crusher → Floating washer → Hot washer chamber → High speed friction machine → Dewatering machine → Drying pipe system → Zig zag air classification system → Storage hopper.
The machine is made from high-quality materials such as SUS304 stainless steel for washers and is designed for durability and long-term usage.
The mechanical label remover achieves a label removal rate of 99%, ensuring that most labels are effectively removed from the bottles.
Yes, there is a manual separating table with dimensions of 8000*1000*1200 mm to help in the manual separation of contaminants.
The hot washing chamber offers both electric heating and steam heating options, allowing for flexibility based on operational needs.
The machine line features a control cabinet equipped with quality components including France Schneider contactors, Japan Omron temperature controllers, and ABB inverters for efficient operation.
The zig zag air classification system is designed to remove labels and small dirt particles in the final step of the washing process.
Yes, the machine is designed to accommodate various sizes of PET bottles, making it versatile for different recycling needs.
The motor power of the crusher can vary, with options available for 37 kW, 55 kW, and 90 kW, depending on the model.
Regular maintenance includes checking the motor and blade conditions, cleaning the washing chambers, and ensuring all components are functioning properly to maintain efficiency.
Yes, training can be provided for operating the machine line to ensure proper handling and maintenance by the operators.
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