Crystallizers

Stainless Steel Stirred Batch Tank Reactor Crystallization Process Reactor

SKU: 1600494180178
Category: Crystallizers

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R436,121.00

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Section:: Machinery
Category:: Crystallizers
SKU:: 1600494180178

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Product Description

Stainless Steel Stirred Batch Tank Reactor Crystallization Process Reactor

The Stainless Steel Stirred Batch Tank Reactor is designed for high-performance crystallization processes in chemical, pharmaceutical, and other industrial applications. Constructed from durable SUS304 stainless steel, this reactor offers a reliable and efficient solution for batch reactions that require precise temperature and vacuum control.

Key Features:

High-Quality Material: Made from SUS304 stainless steel, ensuring excellent corrosion resistance, durability, and long-lasting performance even in harsh chemical environments.
Wide Temperature Range: The reactor can handle temperatures ranging from -80℃ to 250℃, providing flexibility for various crystallization processes.
Advanced Vacuum Capability: With an ultimate vacuum of -0.098Mpa, this reactor ensures efficient removal of volatile compounds during reactions, enhancing product purity.
Stirring Power: The reactor is equipped with a stirring power range from 0.5kW to 1.1kW, making it suitable for both small-scale and larger batch operations.
Interlayer Insulation: The reactor features a 50mm thermal insulation layer to maintain consistent temperatures and improve energy efficiency during heating or cooling cycles.
Filtration System: The integrated filtration system with a filter volume range of 20L-60L and filtration accuracy of 15-40um allows for efficient separation of solid materials.
Customizable Volume: Available in various sizes with kettle volumes from 50L to 200L and collection tank volumes ranging from 50L to 150L, catering to different batch production needs.
Automatic Operation: The reactor comes with automatic controls for ease of operation, ensuring precise monitoring and adjustments throughout the reaction process.
After-Sales Support: Includes video outgoing inspection and machinery test reports for quality assurance, with engineering support available for installation and maintenance.

The Stainless Steel Stirred Batch Tank Reactor is an ideal solution for industries requiring precise control over crystallization, filtration, and temperature. Its robust design, advanced features, and versatility make it a top choice for high-performance chemical and pharmaceutical processes.

Product Info Gallery

Stainless Steel Stirred Batch Tank Reactor Crystallization Process Reactor

The stainless steel crystallization reactor is an ideal equipment for crystallization, which combines the dual functions of the reactor and the filter. The stainless steel crystallization reaction kettle is connected with a vacuum filtration device, which is often used for the crystallization and filtration . It can realize constant high or low temperature inside the kettle body.

Product Display

Stainless Steel Stirred Batch Tank Reactor Crystallization Process Reactor

Product Details

Stainless Steel Stirred Batch Tank Reactor Crystallization Process Reactor

Product Parameters

Stainless Steel Crystallization Reactor
Product Model	SCR-50	SCR-100	SCR-200
Kettle Body Material	SUS304
Frame Material	SUS304
Pipe Material	SUS304
Kettle Volume	50L	100L	200L
Recovery Tank Volume	20L	40L	80L
Collection Tank Volume	50L	80L	150L
Interlayer	With 50mm thermal insulation layer
Mezzanine Import and Export	1/2"	3/4"	1"
Condenser	0.5m2	1m2	2m2
Condenser Inlet and Outlet	1/2"	3/4"	3/4"
Filter	20L	30L	60L
Filtration Accuracy	15-40um
The distance from the discharge port to the ground	200-300mm
Kettle Reaction Temperature	-80~250℃
Ultimate Vacuum	-0.098Mpa
Sealing Structure	Machinery Seal
Stirring Speed	Frequency 0-120rpm
Stirring Power	0.5kw	0.75kw	1.1kw
Pressure	220V/380V

Application Scenario

Certifications

Stainless Steel Stirred Batch Tank Reactor Crystallization Process Reactor

Technical Specifications

Technical specifications for Stainless Steel Stirred Batch Tank Reactor Crystallization Process Reactor
Kettle Body Material	SUS304
Frame Material	SUS304
Pipe Material	SUS304
Interlayer	With 50mm thermal insulation layer
Filtration Accuracy	15-40um
The distance from the discharge port to the ground	200-300mm
Kettle Reaction Temperature	-80~250℃
Ultimate Vacuum	-0.098Mpa
Sealing Structure	Machinery Seal
Stirring Speed	Frequency 0-120rpm
Pressure	220V/380V
High-Quality Material	Made from SUS304 stainless steel, ensuring excellent corrosion resistance, durability, and long-lasting performance even in harsh chemical environments.
Wide Temperature Range	The reactor can handle temperatures ranging from -80℃ to 250℃, providing flexibility for various crystallization processes.
Advanced Vacuum Capability	With an ultimate vacuum of -0.098Mpa, this reactor ensures efficient removal of volatile compounds during reactions, enhancing product purity.
Stirring Power	The reactor is equipped with a stirring power range from 0.5kW to 1.1kW, making it suitable for both small-scale and larger batch operations.
Interlayer Insulation	The reactor features a 50mm thermal insulation layer to maintain consistent temperatures and improve energy efficiency during heating or cooling cycles.
Filtration System	The integrated filtration system with a filter volume range of 20L-60L and filtration accuracy of 15-40um allows for efficient separation of solid materials.
Customizable Volume	Available in various sizes with kettle volumes from 50L to 200L and collection tank volumes ranging from 50L to 150L, catering to different batch production needs.
Automatic Operation	The reactor comes with automatic controls for ease of operation, ensuring precise monitoring and adjustments throughout the reaction process.
After-Sales Support	Includes video outgoing inspection and machinery test reports for quality assurance, with engineering support available for installation and maintenance.

Frequently Asked Questions

What materials is the Stainless Steel Stirred Batch Tank Reactor made from?

The reactor is constructed from SUS304 stainless steel, which ensures excellent corrosion resistance and durability, making it suitable for harsh chemical environments.

What is the temperature range that this reactor can handle?

The reactor can operate within a wide temperature range of -80℃ to 250℃, accommodating various crystallization processes.

How does the vacuum capability of this reactor enhance the crystallization process?

The reactor features an ultimate vacuum of -0.098Mpa, which helps in the efficient removal of volatile compounds during reactions, thereby enhancing product purity.

What is the stirring power range of the reactor?

The stirring power ranges from 0.5kW to 1.1kW, making it suitable for both small-scale and larger batch operations.

Is the reactor designed for automatic operation?

Yes, the reactor comes equipped with automatic controls for ease of operation, ensuring precise monitoring and adjustments throughout the reaction process.

Can the reactor maintain consistent temperatures during operation?

Yes, the reactor features a 50mm thermal insulation layer that helps maintain consistent temperatures and improves energy efficiency during heating or cooling cycles.

What filtration system is integrated into the reactor?

The reactor includes an integrated filtration system with a filter volume range of 20L-60L and a filtration accuracy of 15-40um, allowing for efficient separation of solid materials.

What sizes are available for the kettle and collection tanks?

The reactor is available in various sizes with kettle volumes ranging from 50L to 200L and collection tank volumes from 50L to 150L to cater to different batch production needs.

What kind of support is offered after the purchase of the reactor?

After-sales support includes video outgoing inspection and machinery test reports for quality assurance, along with engineering support available for installation and maintenance.

What applications is this reactor suitable for?

This reactor is ideal for high-performance crystallization processes in chemical, pharmaceutical, and other industrial applications.

What is the sealing structure of the reactor?

The reactor features a machinery seal, ensuring a secure and reliable sealing during operation.

What is the maximum stirring speed of the reactor?

The stirring speed is adjustable with a frequency range up to 120rpm, allowing for customization based on the specific requirements of the reaction.

Does the reactor include a condenser?

Yes, the reactor includes a condenser with varying lengths of 0.5m, 1m, and 2m, depending on the model chosen.

How does the reactor's design facilitate both crystallization and filtration?

The stainless steel crystallization reactor combines the dual functions of a reactor and a filter, enabling efficient crystallization and subsequent filtration in a single unit.

What voltage does the reactor operate on?

The reactor operates on a pressure voltage of either 220V or 380V, depending on the specific configuration.