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Manufacturing Machinery

pu pneumatic hose extrusion polyethylene tube pu pipe making machine tpu flexible hose machine

  • SKU: 1600922659226
  • Category: Manufacturing Machinery

R606,899

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Section:
Machinery
SKU:
1600922659226
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Product Description

Plastic Soft Pipe Extrusion Line

 

The Plastic Soft Pipe Extrusion Line is designed to convert various materials like PVC, PU, and TPU into high-quality soft pipes. These pipes can be used in numerous applications, such as medical catheters, pneumatic tubes, exhaust pipes, and soft drink hoses. The extrusion process involves several stages, ensuring that the final product is of the highest quality and precision.

 

Key Components:

Main Extruder Machine:

Controls the entire extrusion process.

Stable screw pressure and uniform plasticizing ensure smooth production.

Die Head:

Capable of producing pipes with a diameter range of 4–16mm.

Water Cooling Tank / Vacuum Tank:

Helps the pipe rapidly solidify and maintain uniformity during the cooling phase.

Tractor Machine:

Pulls the tube through the cooling process to the next stages (cutting or winding).

Cutter / Winder:

Provides flexibility in either cutting pipes to a specified length or winding them into rolls.

PLC control system enables the automatic stopping of the winding process when the preset length is achieved.

Stacker:

Stores the finished pipes for further processing or shipping.

 

Production Process Flow:

PVC Pellets → Hopper → Single-Screw Extruder → Mould → Cooling Tank/Vacuum Calibration Machine → Tractor Machine → Cutting/Winding Machine → Stacker

 

Features:

High Stability: The extrusion line uses a high-stable AC motor, ensuring energy-efficient production, smooth operation, and quiet performance.

Temperature Control: Features a high-end temperature control system with an accuracy of ±1-1.5°C, which ensures precise dimensional control of the pipes.

Advanced Technology:

PLC technology from Siemens (Germany) or Mitsubishi (Japan).

Human-computer interface system for easy operation.

OMRON temperature controller (Japan), Schneider contactor (France), and Servo motor (world-renowned).

Online automatic diameter measurement with feedback systems for precision.

 

Customization Options:

Single-layer tubes made from TPU, PU, or PVC.

Double-layer tubes: The extrusion line can be modified to produce two-layer tubes if required.

 

Optional Add-ons:

Pneumatic Spiral Pipe Making Machine: To create spiral pipes from finished soft tubes.

Automatic Double Spool Winding Machine: Controlled by a PLC system, it automates the winding process and ensures precise control over the meter length of the produced pipes.

 

Models and Specifications:

ModelMain Driving PowerCapacity
AFE25M0.75–2.2 kW1–3 kg
AFE30M5.5 kW10 kg
AFE45M7.5–22 kW50–150 kg
AFE65M22–90 kW60–250 kg
AFE90M37–185 kW180–550 kg
AFE120M75–280 kW320–800 kg

 

Final Products:

Soft Single-Layer Tubes made from TPU, PU, and PVC.

Double-Layer Tubes (on request).

 

This Plastic Soft Pipe Extrusion Line is perfect for manufacturing a wide variety of soft plastic tubes and pipes with exceptional quality, precision, and efficiency.

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The whole extrusion line, convert the pvc/pu pellets into soft medical pipes.

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pneumatic spiral pipe making machine

If you want to produce the spiral pipe by using the finished soft tube, this manual spiral making machine will help your idea come ture.

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Automatical double spool winding machine equipped with plc control system

Helping buyers to rewind the pipe automatically, you can set the meter length of the pipe you want to produce, when the actual meters reaches to the setting value, it will stop winding process and remind the operator.

 

Belt tractor and CNC cutting machine

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Frequently Asked Questions

What materials can be processed with the PU pneumatic hose extrusion machine?

The machine is designed to convert various materials, including PVC, PU, and TPU, into high-quality soft pipes.

What is the diameter range of pipes produced by this extrusion line?

The die head of the extrusion line can produce pipes with a diameter range of 4–16mm.

Can this machine produce double-layer tubes?

Yes, the extrusion line can be modified to produce double-layer tubes upon request.

What types of applications can the produced pipes be used for?

The soft pipes can be used in various applications, such as medical catheters, pneumatic tubes, exhaust pipes, and soft drink hoses.

How does the temperature control system work?

The high-end temperature control system features an accuracy of ±1-1.5°C, ensuring precise dimensional control during the extrusion process.

What is the role of the water cooling tank in the extrusion process?

The water cooling tank helps the pipe rapidly solidify and maintain uniformity during the cooling phase.

How is the production process structured?

The production process follows these steps: PVC Pellets → Hopper → Single-Screw Extruder → Mould → Cooling Tank/Vacuum Calibration Machine → Tractor Machine → Cutting/Winding Machine → Stacker.

What is the function of the PLC control system?

The PLC control system automates the extrusion process and enables features like automatic stopping of the winding process when the preset length is achieved.

Is there an option for automatic winding of pipes?

Yes, an automatic double spool winding machine is available as an optional add-on, controlled by a PLC system for precise winding.

What types of finished products can be made with this machine?

The machine can produce soft single-layer tubes made from TPU, PU, and PVC, and double-layer tubes upon request.

What are the key components of the extrusion line?

Key components include the main extruder machine, die head, water cooling tank/vacuum tank, tractor machine, cutter/winder, and stacker.

How does the tractor machine function in the process?

The tractor machine pulls the tube through the cooling process and leads it to the next stages, such as cutting or winding.

What is the driving power range for different models of the machine?

The driving power ranges from 0.75–280 kW, depending on the specific model selected.

Can the extrusion line handle high production capacities?

Yes, different models of the machine have varying capacities, with some capable of handling up to 800 kg.

What features enhance the stability and efficiency of the machine?

The extrusion line features a high-stable AC motor for energy-efficient production, along with advanced technology components from renowned brands.

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