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Polyurethane cyclone desander filter hydro cyclone mud cleaner

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  • Shipping Timeframes: All orders are processed within 2-5 business days (excluding weekends and holidays). After your order has been processed, the estimated delivery time is before 03 Feb, 2026, depending on customs, Please note that due to high demand, some items may experience longer shipping times, which will be communicated at order confirmation email.
  • Order Processing Time: Please allow 2-5 business days for us to process your order before it is shipped . Orders placed after 16:00 on Fridays, or during weekends and public holidays, will begin processing on the next business day. Processing times may be extended during peak seasons or sales events.
  • Manufacturing Time: Some products needs manufacturing time, the manufacturing process will take approximately 10-30 business days depending on the product. This timeframe may vary depending on the complexity of the product and current demand. but this will be communicated with you during order confirmation.
  • Returns and Exchanges: We offer a 30-day return policy for most items. If you are not completely satisfied with your purchase, you may return it within 30 days of receipt for a refund or exchange. Items must be unused, in their original packaging, and accompanied by proof of purchase. Return shipping costs are the responsibility of the customer, unless the item was damaged or defective upon arrival.
1. What is a polyurethane cyclone desander (hydrocyclone) mud cleaner?

A hydrocyclone mud cleaner is a static separation device that uses centrifugal force and fluid resistance to separate heavier solids from liquids. The body and wear parts are made from polyurethane for improved abrasion resistance and longer life in slurry and drilling-mud applications.

2. How does the hydrocyclone separate solids from liquid?

Feed enters tangentially, creating a vortex. Centrifugal forces push denser particles to the outer wall and downward to the underflow, while the cleaner liquid moves upward and exits via the overflow (vortex finder). Separation efficiency depends on feed pressure, particle size, density and concentration.

3. What models and sizes are available?

Models include FX840, FX710, FX660, FX610, FX500, FX400, FX350, FX300, FX250, FX200, FX150, FX125, FX100, FX75, FX50, FX25 and FX10 — covering a wide range of diameters and capacities to suit different applications.

4. What are the general performance ranges (capacity, inlet pressure, cut size)?

Across the product range typical inlet pressures are about 0.04–0.60 MPa, capacities range roughly from 0.05 to 900 m3/h, and design cut sizes (d50) span approximately 5–350 μm depending on model and operating conditions.

5. How do I select the correct model for my process?

Select based on required flow rate (m3/h), desired cut size (μm), available feed pressure (MPa) and slurry properties (solid concentration and particle density). If unsure, provide your feed flow, particle size distribution and pressure to the supplier for selection assistance.

6. What fluids and slurries is this hydrocyclone suitable for?

Suitable for water-based and many mineral slurries, drilling muds and separation of sand/grit from liquid. Best for low-to-moderate viscosity fluids; very high-viscosity or highly compressible/foaming fluids will reduce performance.

7. What are the advantages of polyurethane construction?

Polyurethane offers excellent abrasion resistance, elastic resilience, impact resistance and longer wear life than many metals and rubbers. It also reduces friction and can improve erosion life in high-solid flows.

8. What are the common wear parts and spare parts?

Typical wear parts include the cone/liner, vortex finder (overflow insert), spigot/underflow parts, and inlet distributors. These are commonly supplied as replacement kits.

9. How should the hydrocyclone be installed?

Install vertically with a secure mounting frame, proper inlet piping to maintain the specified feed pressure, and correctly sized overflow and underflow piping. Ensure a straight, unobstructed feed line and allow access for inspection and changing wear parts.

10. How often does the hydrocyclone require maintenance?

Maintenance frequency depends on abrasive load, operating pressure and duty cycle. Inspect daily for clogging and weekly/monthly for wear. Replace polyurethane liners or vortex finders when wear reduces separation performance or creates leaks.

11. How does feed pressure affect performance?

Higher feed pressure generally increases centrifugal force improving fine-particle separation and capacity, up to the design limits. Operating outside recommended pressure can reduce efficiency or accelerate wear, so use the model's specified inlet pressure range.

12. Can hydrocyclones be run in parallel or series?

Yes. Parallel (multiple units) increases overall capacity; series (staged) configurations can achieve finer separation or multi-stage classification. Proper manifold and flow balancing are required for even distribution.

13. What typical applications are these units used in?

Common applications include drilling-mud cleaning, sand and grit removal, mining and mineral processing classification, HDD (horizontal directional drilling), wastewater grit removal and industrial slurry separation.

14. Can the hydrocyclone be customized?

Yes. Manufacturers typically offer customization of diameters, cut sizes, inlet/outlet connections, materials and multi-unit manifolds to meet specific process requirements.

15. How do I get pricing, lead time and technical support?

Provide your required model or process data (flow, slurry concentration, particle size distribution, and available pressure) to the supplier or sales representative. Lead time, price and shipping depend on model, quantity and any custom features — contact the vendor for a formal quote.

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