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Plastic & Rubber Processing Machinery

Plastic Granules Making Machine Machine To Make Plastic Pellets ACS-H

  • SKU: 62313050437
  • Category: Plastic & Rubber Processing Machinery

R1,008,225

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Section:
Machinery
SKU:
62313050437
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Product Description


 

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Product Description

To meet the market demand, ACERETECH developed and launched environmental 3 in 1 integrated plastic granulation recycling system--ACS-HTM COMPACTING AND PELLETIZING MACHINE.It is different from traditional granulation line.This ACS-HTM smart plastic recycling pelletizing machine pays more attention to protecting the physical properties of environmental plastics, can maintain the plasticity, toughness and durability of the original environmental plastics as far as possible.

Aceretech Recyclable Plastics Include

●PP/PE film/ industrial film/ post-cosumer film●LDPE/HDPE bags●Soft material●PP woven bag●PP non-woven/baby diaper non woven●EPS/XPS foam material/ Fish box foam material/ Package foam material●PET/Nylon PA6 PA66 film/fiber/filament/fiber cloth●PP/PE/ABS/PS/PC flakes/regrinds●PVB film/flakes

Suitable Products

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Product Paramenters

SPECIFICATIONS 
Machine ModelACS
Target Recycled MaterialHDPE, LDPE, PP, BOPP, CPP, OPP, PA, PC, PS, PU, ABS
Final Product ShapeParticles


 

 

System composition

 

Belt Conveyor, Cutting Compactor, Single Screw Extruder, Filtration, Pelletizer, Water Cooling Device, Dehydration Section,

 

Conveyor Fan, Product Silo.

 

Output Range150kg/h-1200kg/h
Feeding DeviceBelt Conveyor (Standard), Roll Hauling off device (Optional)
Compactor Volume300L-1400L
Diameter of screw80mm-180mm (Standard)
Material of screw38CrMoAlA (SACM-645), Bimetal (Optional)
L/D of screw31/1, 32/1, 34/1, 36/1 (According to the characteristics of recycling)
Heater of barrelCeramic heater or Far-infrared heater
Cooling of BarrelAir cooling of fans through blowers
Vacuum deashing exhaustTwo Double-zone vacuum degassing system (Standard)
Pelletizing typeWater-ring pelletizing/ water-strands pelletizing/ Under-water pelletizing
Voltage StandardAccording to the Voltage of the Customer's Location
Optioanl deviceMetal detector, Roll hualing off device, Masterbatch and additives feeder
Warranty13 months from the date of bill of lading
Technical servicesproject design, factory construction, installation and recommendations, commissioning
Model

ACS-H

 

300/80

ACS-H

 

500/100

ACS-H

 

800/120

ACS-H

 

1000/140

ACS-H

 

1200/160

ACS-H

 

1400/180

Compactor Volume (L)300500800100012001400
Compactor motor375590110132160
Screw diameter(mm)80100120140160180
L/D ratio424242424242
Power(kw)45/5590/110132160/185220/250315
Productivity(kg/h)160-220300-380450-500500-650800-10001000-1200

Product Detail

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FEEDING &COMPACTING

>>> Plastic scraps such as film, filament, raffias conveyed into the compacting room through belt conveyor; >>> To handle rolls’ scraps, roll hauling off device is an optional feeding method;>>> Motor drives of conveyor belt and hauling device cooperate with ABB inverter;>>> Feeding speed of conveyor belt or roll hauling off is fully automatic based on how full the compactor’s room is.

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EXTRUSION & DEGASSING

>>> Specialized single screw extruder: Equipped with high torque gearbox with integrated design; 34D to 36D processing section to gently melt the plastics.>>> Double-zone vacuum degassing system:Remove the volatiles efficiency;Equipped with vacuum tank, which store the impurities, small molecules or oil stains from the exhaust.

 

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MELT FILTRATION

>>> Plate type double station filter: Cost - effective,Easy to operate.>>> Piston type large area filter:Suitable for heavy contaminated material;Suitable for large capacity recycling machine.>>> SCF type Self-clean filter:No need to change the mesh screen;Automatically discharge the impurities;Can realize 60mesh, 80mesh 100mesh and 120mesh.

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PELLETIZING SYSTEM

>>> Water-ring pelletizing system: >>> Standard granulating method in ACS-H system; >>> Self-adjusting pelletizing head ;>>> RPM of rotatory blades is automatic.

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PELLETIZING SYSTEM

>>> Under-water pelletizing system:>>> Suitable for big capacity, automatically;>>> Applicable to a wider range of materials.

 


 


 


 


 


 


 


 

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PELLETIZING SYSTEM

>>> Water-strands pelletizing system:>>> Cost-effective;>>> Suitable for the material which MFI is higher than 8.

 


 


 


 


 


 


 

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DRYING & PACKING SYSTEM

>>> Vibration dryer: Sieve is made of Stainless steel;Dewatering granules and selecting size.>>> Centrifugal dryer:Blower on the dryer to remove the moisture further.>>> Product silo:All pipes and silos wrapped with sound-proofing cotton;Optional Capacity online monitoring & Quantitative weighing.

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INTELLIGENCE OPERATING

>>> Intelligence Start: One button only;>>> Intelligence Stop: One button only;>>> Emergency Stop: One button only;Remote monitoring and information transmission.

 


 


 


 


 


 

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Frequently Asked Questions

What materials can the ACS-H Plastic Granules Making Machine recycle?

The ACS-H machine is designed to recycle a variety of materials including HDPE, LDPE, PP, BOPP, CPP, OPP, PA, PC, PS, PU, ABS, as well as films and foams made from these plastics.

What is the output range of the ACS-H machine?

The ACS-H machine has an output range of 150 kg/h to 1200 kg/h, depending on the model and recycling characteristics.

Can the ACS-H machine handle contaminated materials?

Yes, the ACS-H machine is equipped with specialized filtration systems, including a piston type large area filter designed to handle heavily contaminated materials.

What types of pelletizing systems are available with the ACS-H machine?

The ACS-H machine offers several pelletizing systems including water-ring, under-water, and water-strands pelletizing systems, catering to different material characteristics and production needs.

How does the machine ensure the preservation of plastic properties?

The ACS-H machine incorporates advanced design features that focus on protecting the physical properties of recycled plastics, ensuring their plasticity, toughness, and durability are maintained.

What is the warranty period for the ACS-H machine?

The ACS-H machine comes with a warranty of 13 months from the date of bill of lading.

Is installation and commissioning included with the purchase?

Yes, the purchase of the ACS-H machine includes technical services such as project design, factory construction, installation recommendations, and commissioning.

What optional devices can be added to the ACS-H machine?

Optional devices for the ACS-H machine include a metal detector, roll hauling off device, and masterbatch and additives feeder.

What is the power requirement for the ACS-H machine?

The power requirement varies by model, ranging from 45 kW to 315 kW, depending on the specific configuration and output capacity.

What types of heating systems are available for the barrel?

The barrel of the ACS-H machine can be heated using ceramic heaters or Far-infrared heaters.

How does the machine handle moisture removal?

The ACS-H machine employs a vibration dryer and a centrifugal dryer to effectively remove moisture from the granules.

What safety features does the ACS-H machine include?

The ACS-H machine features an emergency stop function and intelligence operating capabilities for safe and efficient operation.

How is the feeding process automated in the ACS-H machine?

The feeding process is fully automated, with the speed of the conveyor belt or roll hauling device adjusted based on the fullness of the compactor's room.

Can the ACS-H machine be customized for specific production needs?

Yes, the ACS-H machine can be customized with optional devices and configurations to meet specific production requirements and material characteristics.

What is the size of the screw used in the ACS-H machine?

The screw diameter in the ACS-H machine ranges from 80 mm to 180 mm, depending on the model.

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