LTM Circular Seam Welding Robot – Advanced Automation for LPG Gas Cylinder Welding

LTM Circular Seam Welding Robot – Advanced Automation for LPG Gas Cylinder Welding

The LTM Circular Seam Welding Robot is a state-of-the-art, fully automated system tailored to meet the demands of high-speed and high-precision welding for LPG gas cylinders. Engineered with cutting-edge technology, this machine ensures consistent weld quality, increased productivity, and reduced manual effort.

Key Features and Benefits

High Efficiency:
Capable of welding up to 350 cylinders per hour per set, optimizing production output.

Precise Welding:
Utilizes MIG welding technology with a single-pass operation to ensure seamless, high-strength welds.

Customizable Design:
Dimensions and voltage can be customized to suit specific operational needs and facility requirements.

Advanced Automation:
Equipped with a double tracking system, a conveyor, and a chain mechanism for precise handling and consistent performance.

Durable Components:
Features a robust construction with a weight of 40,000 kg, designed for industrial durability and long-term use.

Optimal Welding Speed:
Completes one welding pass in just 60 seconds, ensuring efficiency without compromising quality.

Reliable Welding Power:
Powered by Panasonic welding equipment and supports 1.2 mm welding wire diameter, delivering consistent performance.

High Duty Cycle:
Rated for 100% duty cycle at 350A, ensuring uninterrupted operation during high-demand cycles.

Custom Voltage Options:
Voltage settings are customizable to meet diverse operational requirements across global markets.

Applications

LPG Gas Cylinder Manufacturing:
Designed specifically for welding circular seams on LPG gas cylinders, ensuring uniform weld quality and compliance with safety standards.

Industrial Welding Projects:
Suitable for other circular seam welding tasks in industries requiring automated solutions.

Why Choose the LTM Circular Seam Welding Robot?

The LTM Welding Robot combines automation, precision, and efficiency, making it the perfect choice for high-volume production environments. Its robust design and customizable features cater to specific industry needs, while the advanced welding system ensures reliable and consistent results.

Product Info Gallery

The LTM Circular Seam Welding Robot is a state-of-the-art, fully automated system tailored to meet the demands of high-speed and high-precision welding for LPG gas cylinders. Engineered with cutting-edge technology, this machine ensures consistent weld quality, increased productivity, and reduced manual effort.

Key Features and Benefits

High Efficiency:
Capable of welding up to 350 cylinders per hour per set, optimizing production output.

Precise Welding:
Utilizes MIG welding technology with a single-pass operation to ensure seamless, high-strength welds.

Customizable Design:
Dimensions and voltage can be customized to suit specific operational needs and facility requirements.

Advanced Automation:
Equipped with a double tracking system, a conveyor, and a chain mechanism for precise handling and consistent performance.

Durable Components:
Features a robust construction with a weight of 40,000 kg, designed for industrial durability and long-term use.

Optimal Welding Speed:
Completes one welding pass in just 60 seconds, ensuring efficiency without compromising quality.

Reliable Welding Power:
Powered by Panasonic welding equipment and supports 1.2 mm welding wire diameter, delivering consistent performance.

High Duty Cycle:
Rated for 100% duty cycle at 350A, ensuring uninterrupted operation during high-demand cycles.

Custom Voltage Options:
Voltage settings are customizable to meet diverse operational requirements across global markets.

Applications

LPG Gas Cylinder Manufacturing:
Designed specifically for welding circular seams on LPG gas cylinders, ensuring uniform weld quality and compliance with safety standards.

Industrial Welding Projects:
Suitable for other circular seam welding tasks in industries requiring automated solutions.

Why Choose the LTM Circular Seam Welding Robot?

The LTM Welding Robot combines automation, precision, and efficiency, making it the perfect choice for high-volume production environments. Its robust design and customizable features cater to specific industry needs, while the advanced welding system ensures reliable and consistent results.

Product Info Gallery

Machine Configuration

Full automatic welding line feature

Full-auto welding machine includes socket welding, handle/collar welding, base ring welding, circumference welding, and all machines work automatically, the cylinder halves are conveyed by mechanical arm and chain, this system really saves much labor cost and improve the working efficiency apparently.

Template full automatic welding line layout

Full automatic welding line detailed introduction

 Full auto socket welding

This machine is used for upper cap socket welding and edge welding part polishing. Equip with Panasonic YD-350GL4 welder 1 set, water cooling welding torch 1 pcs, 8L automatic cycle water cooling tank 1 set. The main shaft motor is 0.75KW. Polishing motor is 1.5KW, equip with the grating security protection.

Equip with NO. 6 Hydraulic station, 1 set, vane pump, 5.5KW. Setting pressure: falling 4 MPa, rising 9 MPa.

Full auto handle welding

This machine is used for upper cap handle welding. Equip with three sets welding torch, 3 welders finish at one time. Equip with
Panasonic YD-350GL4 welders 3 sets, welding torch 3 pieces. Main shaft motor is 0.4KW, with the grating security protection. Equip with No.7 hydraulic station, vane pump, 5.5KW. Setting pressure: pressing 4MPa, rising 9MPa.

Full auto base ring welding

This machine is used for lower cap bottom base welding, equip with three welding torch, 6 welders could be finished at two times. Equip
with Panasonic YD-350GL4 welder 3 sets, welding torch 3 piece. Main shaft motor 0.4KW, with the grating security protection. Equip with No.3 hydraulic station, vane pump, 5.5KW, setting pressure: pressing 4MPa, rising 10MPa.

Full auto single head circumference welding

This machine is used for cylinder upper shell and lower shell welding, it adopts seam
vision tracking device, automatic imaging to tracking welding seam, welding the circumferential seam automatically, no need of manual intervention. It adopts Panasonic 500GS (special) high-speed pulse MIG welding source. Welding speed can reach to
1000mm/min. It adopts double internal cooling MIG torch, it is suitable for long time welding. It is equipped with Super-cooler
automatic circulating cooling water tank to cooling the welding torch circularly.

Panasonic welding source/power

500A double water-cooling MIG welding torch

φ1.2mm solid core welding wire

Semi auto welding machine feature

Semi auto welding machines adopt more operators for loading and unloading cylinder halves purpose, whereas this option is economy if the budget is tight.

Template semi auto welding machine layout

Semi auto welding machine detailed introduction

Semi auto socket welding machine

Motor power: 0.75KWAir pressure: 0.4 - 0.8 MPa Welding torch adjusting range: X: 0-100mmY: 0-50mm Welding torch angle adjusting range:±45°Speed: 60S/pcsMachine weight: 600KGMachine dimension: 900x500x2150mm

Semi auto handle & base ring welding machine

Motor power: 0.75KW Air pressure: 0.4 - 0.8 MPa Welding torch adjusting range: X: 0-100mm Y: 0-50mm Welding torch angle adjusting range:±45° Speed: 60S/pcs Machine weight: 600KG Machine dimension: 900x500x2150mm

Additional machine for big cylinder

Fully automatic longitudinal welding machine

This machine is used for longitudinal seam welding machine, using button+pedal button+touch screen to
control, very convenient/ Equip with Panasonic YD-350GL4 welder 1 set,300A TIG welding torch 1 piece, laser chiller 1 set

Fully automatic double heads circumference welding machine

The machine is used for circumferential welding of upper and lower cap, equip with welder vision tracking system, finish the circumferential welding automatically, full automatic and no operator, each set equips with Panasonic
YD-500GS high speed welder 2 set, water cooling welding torch 2 piece, 8L circle cooling tank 2 piece. Equip with welder vision tracking system 2 set. The electrical control system uses Mitsubishi PLC control unit, pro-face color touch screen operation screen.

Detailed Images

With high quality welding technology guarantee, our LPG cylinder quality can be guaranteed, bellow attach some welding line details:

Longitudinal welding & Circumference welding

Base ring welding

Handle welding & Socket welding

After Sales Service

Timely & satisfied oversea installation service

We have rich experience for oversea installation and commissioning work, we always send the skilled engineers for assisting our clients to run the machine smoothly and quickly.

Our Factory Site

 Our strong machining ability

Our hired employees are over 100 for different working process, such as milling lathe, punching machine, heat treatment, grinding machine, cause we make all machine parts by ourselves, we can ensure the parts quality by 100%. Additionally, with strong manufacuting ability, we can delivery every order on time.

FAQ

In order to recommend you the proper machine, we'd like to get the below info from you:

- What's the cylinder size you want to produce?- It's better to provide the cylinder drawing.- What's the daily capacity you want to attain?