Jig machine of low cost processing line for manganese ore
Jig Concentrator is one of the ideal devices in energy-saving gravity separation, mainly used in the mining industry for ore dressing, such as tungsten, tin, gold,ilmenite, hemtite,rutile sand etc. The maximum feeding particle size is 6-25mm and can be reach 30mm in producing sand ore process.Our jig machine adopts advanced jig technology, reach the leading level.
Gelin Supply two types:one is saw-tooh wave jigger; another one is hydraulic radial jigger.
Sawtooth Wave Jigger
Traditional Sawtooth Wave jigger is screen fixed type machine that realizes the separation of light and heavy mineral by the different sedimentation speed in vertical alternating water flow, it mainly used to handle placer gold,tungsten, tin, hematite and beach placer and other minerals.
We have different models meet different requirements:
Features
1.Stroke and jig frequency are easy to adjust,The advanced frequency conversion speed control technology is convenient to operateand manage. 2.Small cover area, high processing capacity per unit area. 3.Suitable for a wide range of particle size because of large processing capacity. 4.More saving water (around 30%-40%)than other normal jigger. 5.High recovery rate and easy to change spare parts and maintain.
Saw-tooth wave Jigger mainly includes three parts:Main Frame, Driving set and Jigging Chamber.
Below is some detailed pictures:
Parameter for saw-tooth wave jigger
Model
Charmber
Feeding Size
Adding Water Yield Under Screen
Water Pressure
Handling Capacity
Motor Power
Dimension
Weight
Shape
Area (㎡)
mm
m³/t
MPa
t/h
kw
mm
kg
JT0.57-1
Ladder
0.57
6
1-3
≧0.05
1-2.5
1.5
1550x780x1530
610
JT1-1
Ladder
1.04
10
1-3
2-4
2.2
2270x1110x1890
900
JT1.5-2
Rectangle
1.53
10
1-2
3-8
3
3200x1550x2050
1520
JT2-2
Rectangle
2.28
10
1-3
4-8
3
3225x1550x2050
1640
JT3-1
Ladder
3.3
10
1-3
6-10
5.5
3180x2000x2600
3260
JT4-2
Rectangle
4.33
30
1-3
10-15
7.5
3600x1850x2600
4600
JT5-2
Ladder
4.86
10
1-3
10-15
7.5
3600x2000x2600
4500
JT1.5-2S
Rectangle
1.53
30
1-3
3-8
1.5x2
3200x1550x2050
1590
JT2-2S
Rectangle
2.28
30
1-3
4-8
3x2
3225x1550x2050
1700
JT3-2S
Rectangle
3
30
1-3
6-15
5.5x2
3560x2030x2600
3260
JT4-2S
Rectangle
4.33
30
1-3
10-20
4x2
3600x1850x2600
4660
JT5-2S
Ladder
4.86
30
1-3
10-20
5.5x2
3600x2000x2600
4700
JT6-3S
Rectangle
6
30
1-3
15-30
7.5x2
4600x2000x2600
5900
Hydraulic Radial Jigger
Hydraulic radial jig is developed from circular jig. It's composed of two parts: drive and tank. The drive is mechanical hydraulic type, the power is provided by motor through the transmission mechanism let the output shaft of the gear reducer drives the cam rotation, the cam pushes the piston of each master cylinder make periodic reciprocating motion, which converts electrical energy into mechanical energy and then into hydraulic energy. Through hydraulic pipes and all kinds of valves let the moving cylinder drives the cone of jig up and down fluctuation.
Hydraulic radial jig adopts electromagnetic speed regulating asynchronous motor to realize the frequency adjustment, it's a step-less adjustment and the adjustable range of jig frequency is 0-90 times per minute. Hydraulic radial jig has many advantages compared with the various jig machines: Big jigging area, big capacity; because the jig tank is fan-shaped, it is advantageous to recover fine particle materials; Compact structure, central feeding and small distribution space, suitable for use on dredger; Because of the hydraulic drive, the transmission mechanism is simplified and saving power. The total power of the same process capacity is only 11.6 Kw, saving about 55% power than the conventional jig machine in the same concentration area. The pulsation curve is approximation saw-tooth curve, not only conducive to recover fine heavy minerals, also saving a large number of make-up water, the make-up water is about a quarter of the ordinary jig.
Advantages
1. Big capacity, less land occupation, wide recover range on size 2. High concentrating ratio and high recovery 3. Easy to install, operate and maintain 4. The pulsation curve is saw-tooth wave shape facilitate heavy mineral to settling 5. Saving water 60-70% and saving power 55% than the ordinary jig 6. The pulsation speed very easily adjusted by the regulator 7. Can achieve a good result in processing such as placer gold, tungsten, tin, hematite, manganese, barite, and gemstone etc.
Parameter for hydraulic radial jigger
Chamber
3
4
5
6
7
8
9
10
11
Jigging area (m3)
9.9
13.2
16.5
19.8
23.1
26.4
29.7
3.3
36.3
Stroke (mm)
20. 25. 30
Frequency of stroke (r/min)
50-85
Feeding size (mm)
<25
Make-up water (m3/t)
1-3m3/ton of ore
Make-up water pressure (Mpa)
≥0.10
Capacity (t/h)
50-75
66-100
78-125
100-150
116-175
132-197
150-200
166-245
182-270
Driving motor (kw)
5.5
7.5
7.5
7.5
11
11
11
15
15
hydraulic power unit (kw)
0.55
Weight (kg)
6000
8000
10000
12500
14200
15800
17500
18000
19200
Application&Successful Case
Mining condition:River sand type tin mining.
Our company design turn key process plant for 5000 tons per day. The customers get high grade tin ore from very low grade after use our equipments. Below are Tin mining process flowchart and other mining site pictures for jig machines:
Packing & Delivery
Shipping Timeframes: All orders are processed within 2-5 business days (excluding weekends and holidays). After your order has been processed, the estimated delivery time is before 14 Jan, 2025, depending on customs, Please note that due to high demand, some items may experience longer shipping times, which will be communicated at order confirmation email.
Order Processing Time: Please allow 2-5 business days for us to process your order before it is shipped . Orders placed after 16:00 on Fridays, or during weekends and public holidays, will begin processing on the next business day. Processing times may be extended during peak seasons or sales events.
Manufacturing Time: Some products needs manufacturing time, the manufacturing process will take approximately 10-30 business days depending on the product. This timeframe may vary depending on the complexity of the product and current demand. but this will be communicated with you during order confirmation.
Returns and Exchanges: We offer a 30-day return policy for most items. If you are not completely satisfied with your purchase, you may return it within 30 days of receipt for a refund or exchange. Items must be unused, in their original packaging, and accompanied by proof of purchase. Return shipping costs are the responsibility of the customer, unless the item was damaged or defective upon arrival.
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