low cost processing line for manganese ore

Jig machine of low cost processing line for manganese ore

Jig Concentrator is one of the ideal devices in energy-saving gravity separation, mainly used in the mining industry for ore
dressing, such as tungsten, tin, gold,ilmenite, hemtite,rutile sand etc. The maximum feeding particle size is 6-25mm and can be reach 30mm in producing sand ore process.Our jig machine adopts advanced jig technology, reach the leading level.

Gelin Supply two types:one is saw-tooh wave jigger; another one is hydraulic radial jigger.

Sawtooth Wave Jigger

Traditional Sawtooth Wave jigger is screen fixed type machine that realizes the separation of light and heavy mineral by the different sedimentation speed in vertical alternating water flow, it mainly used to handle placer gold,tungsten, tin, hematite and beach placer and other minerals.

We have different models meet different requirements:

Features

1.Stroke and jig frequency are easy to adjust,The advanced frequency conversion speed control technology is convenient to operateand manage. 
2.Small cover area, high processing capacity per unit area. 
3.Suitable for a wide range of particle size because of large processing capacity. 
4.More saving water (around 30%-40%)than other normal jigger. 
5.High recovery rate and easy to change spare parts and maintain.

Saw-tooth wave Jigger mainly includes three parts:Main Frame, Driving set and Jigging Chamber.

Below is some detailed pictures:

Hydraulic Radial Jigger

Hydraulic radial jig is developed from circular jig. It's composed of two parts: drive and tank. The drive is mechanical hydraulic type, the power is provided by motor through the transmission mechanism let the output shaft of the gear reducer drives the cam rotation, the cam pushes the piston of each master cylinder make periodic reciprocating motion, which converts electrical energy into mechanical energy and then into hydraulic energy. Through hydraulic pipes and all kinds of valves let the moving cylinder drives the cone of jig up and down fluctuation.

Hydraulic radial jig adopts electromagnetic speed regulating asynchronous motor to realize the frequency adjustment, it's a step-less adjustment and the adjustable range of jig frequency is 0-90 times per minute. Hydraulic radial jig has many advantages compared with the various jig machines: Big jigging area, big capacity; because the jig tank is fan-shaped, it is advantageous to recover fine particle materials; Compact structure, central feeding and small distribution space, suitable for use on dredger; Because of the hydraulic drive, the transmission mechanism is simplified and saving power. The total power of the same process capacity is only 11.6 Kw, saving about 55% power than the conventional jig machine in the same concentration area. The pulsation curve is approximation saw-tooth curve, not only conducive to recover fine heavy minerals, also saving a large number of make-up water, the make-up water is about a quarter of the ordinary jig.

Advantages

1. Big capacity, less land occupation, wide recover range on size
2. High concentrating ratio and high recovery
3. Easy to install, operate and maintain
4. The pulsation curve is saw-tooth wave shape facilitate heavy mineral to settling
5. Saving water 60-70% and saving power 55% than the ordinary jig
6. The pulsation speed very easily adjusted by the regulator
7. Can achieve a good result in processing such as placer gold, tungsten, tin, hematite, manganese, barite, and gemstone etc.

Application&Successful Case

Mining condition:River sand type tin mining.

Our company design turn key process plant for 5000 tons per day. 
The customers get high grade tin ore from very low grade after use our equipments.
Below are Tin mining process flowchart and other mining site pictures for jig machines:
 

Packing & Delivery