B21, China Town Mall, Midrand
KIDEA Friction Welder – Precision Welding with High Efficiency
- Section : Machinery
- Category : Welding Equipment
- SKU : 60753300085
KIDEA Friction Welder – Precision Welding with High Efficiency
The KIDEA Friction Welder is a cutting-edge solution for seamless and durable welds. Designed for heavy-duty applications, this machine delivers exceptional performance in joining components with precision and reliability.
Key Features and Benefits
- High Welding Capacity: Supports welding diameters ranging from 14 mm to 35 mm, ideal for a wide variety of applications.
- Powerful Upset Force: Delivers a maximum upset force of 20 KN, ensuring strong and reliable welds.
- Adjustable Clamping Lengths: Offers rotation fixture clamping lengths of 50–300 mm and movement fixture clamping lengths of 80–450 mm for versatility.
- Optimal Stroke Length: Features a maximum stroke of 300 mm for efficient operation.
- High Rotational Speed: Operates at an impressive RPM of 1800 r/min, ensuring precise and fast welding.
- Robust Construction: Built with durable materials, weighing 6000 kg for stability during heavy-duty tasks.
- Compact Design: Compact dimensions (2200 × 1600 mm) allow for integration into various workspaces.
- Energy Efficient: Rated capacity of 20 tons upset force with a duty cycle of 100% for consistent performance without downtime.
- Ease of Use: Designed with user-friendly controls for easy operation and quick setup.
- Global Support: Backed by a 1-year warranty and after-sales service, including engineer support for installations and repairs overseas.
Why Choose the KIDEA Friction Welder?
The KIDEA Friction Welder is engineered for precision and high productivity. Whether used in industrial manufacturing or specialized projects, it delivers flawless results with exceptional efficiency. The machine's advanced capabilities make it a top choice for professionals who demand quality and reliability.
Product Info Gallery
What friction welding is
Friction welding is a solid-state joining process that produces coalescence in materials, using the heat developed between surfaces through a combination of mechanically induced rubbing motion and applied load. The resulting joint is of forged quality. Under normal conditions, the faying surfaces do not melt. Filler metal, flux and shielding gas are not required with this process.
Dissimilar Materials
Even metal combinations not normally considered compatible can be joined by friction welding, such as aluminum to steel, copper to aluminum, titanium to copper and nickel alloys to steel. As a rule, all metallic engineering materials which are forgeable can be friction welded, including automotive valve alloys, maraging steel, tool steel, alloy steels and tantalum. In addition, many castings, powder metals and metal matrix composites are weldable.
Advantages
Savings—Cost, Time, Material
Since dissimilar materials can be joined, a significant cost savings is possible because engineers can design bimetallic parts that use expensive materials only where needed. Expensive forgings and castings can be replaced with less expensive forgings welded to bar stock, tubes, plates and the like.
Substantial time savings are realized since the process is significantly faster than more conventional methods of welding.
Friction welding produces forged quality joints, with a 100% butt joint weld through the contact area. This solid section shows the narrow heat-affected weld zone and resulting displaced material (flash).
Models & Applications
| Models & Capabilities | |||||
| Model | Max. Upset Force (KN) | Welding Diameter (mm) | Mobile Fixture Workpiece Length (mm) | Rotary Fixture Workpiece Length (mm) | RPM (Max.) Variable (r/min) |
| C-2.5 | 25 | 6-18 | 50-500 or unlimited | 15-300 | 2500 |
| C-4 | 40 | 6-18 | 50-450 or unlimited | 15-300 | 2500 |
| C-20 | 200 | 12-35 | 80-750 or unlimited | 50-200 | 2000 |
| C-20B | 200 | 14-35 | 80-750 or unlimited | 50-300 | 1800 |
| C-25 | 250 | 14-40 | 80-750 or unlimited | 50-300 | 1800 |
| C-32 | 320 | 18-50 | 80-850 or unlimited | 50-300 | 1500 |
| C-40 | 400 | 20-60 | 80-750 or unlimited | 50-300 | 1500 |
| C-50 | 500 | 18-70 | 80-750 or unlimited | 50-300 | 1350 |
| C-80 | 800 | 45-80 | 100-1100 or unlimited | 50-300 | 1350 |
| SFC-10 | 100 | 12-26 | 80-750 or unlimited | 50-200 | 0-1500 Adjustable |
| SFC-30 | 300 | 12-50 | 80-750 or unlimited | 50-300 | 0-1800 Adjustable |
| SFC-40 | 400 | 30-60 | 80-750 or unlimited | 50-300 | 0-1200 Adjustable |
| We customize friction welding machines as customers' requests. |
- Shipping Timeframes: All orders are processed within 2-5 business days (excluding weekends and holidays). After your order has been processed, the estimated delivery time is before 31 Mar, 2025, depending on customs, Please note that due to high demand, some items may experience longer shipping times, which will be communicated at order confirmation email.
- Order Processing Time: Please allow 2-5 business days for us to process your order before it is shipped . Orders placed after 16:00 on Fridays, or during weekends and public holidays, will begin processing on the next business day. Processing times may be extended during peak seasons or sales events.
- Manufacturing Time: Some products needs manufacturing time, the manufacturing process will take approximately 10-30 business days depending on the product. This timeframe may vary depending on the complexity of the product and current demand. but this will be communicated with you during order confirmation.
- Returns and Exchanges: We offer a 30-day return policy for most items. If you are not completely satisfied with your purchase, you may return it within 30 days of receipt for a refund or exchange. Items must be unused, in their original packaging, and accompanied by proof of purchase. Return shipping costs are the responsibility of the customer, unless the item was damaged or defective upon arrival.
