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Main functions
Select a product option to continue.
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Main functions
1.Start mode is optionalRemote boot (external terminal boot and 24V pulse boot), keyboard boot.
2.Perfect protection functionOverheat, overvoltage, undervoltage,lack of phase,overcurrent(including hardware overcurrent protection, software overcurrent protection, VCE protection) and other protection, and temperature sensor fault detection function
3.Load inductance detection functionCan measure the size of the load inductance,when the inductance is too large or too small, alarm and start the corresponding protection function.
4.Various heating modesMaximum power heating, curve heating, twenty section heating, analog amount (0 ~ 10V /4 ~ 20mA) control heating and other heating mode
5.Run limited functionThe limited run time can be set as required6.Parameter storage functionInstant storage of fault information; Power consumption, accumulated running time and so on are stored every 2 hours
7.External fault signal input and local fault signal output.
Products Description
| Name | Performance parameter |
| rated power | Three-phase 80KW |
| Rated input current | 110-120(A) |
| Rated output current | 180-200(A) |
| Rated voltage frequency | AC 380V/50Hz |
| Voltage adaptation range | constant power output at 300 ~ 400V |
| Adapt to ambient temperature | -20ºC~50ºC |
| Adapt to environmental humidity | ≤95% |
| Power adjustment range | 20% ~ 100% stepless adjustment(That is: adjustment between 0.5 ~ 80KW) |
| Heat conversion efficiency | ≥95% |
| Effective power | ≥98%(Can be customized according to user needs) |
| working frequency | 5~40KHz |
| Main circuit structure | Full bridge series resonance |
| Control System | DSP-based high-speed automatic phase-locking tracking control system |
| Application mode | Open application platform |
| monitor | Programmable digital display |
| start time | <1S |
| Instantaneous overcurrent protection time | ≤2US |
| Power overload protection | 130% instantaneous protection |
| Soft start mode | Fully electrically isolated soft start heating / stop mode |
| RS485 communication | Modbus RTU standard communication protocol |
| Support PID adjustment power | Identify 0-5V input voltage |
| Support 0 ~ 1000 ºC load temperature detection | Accuracy up to ± 1 ºC |
| Adaptive coil parameters | 50 square line, length 50m, inductance 110 ~ 120uH |
| Coil to load distance(Thermal insulation thickness) | 20-25mm for circle, 15-20mm for plane, 10-15mm for ellipse and within 10 mm for super ellipse |
80kW electromagnetic heating controller is specially designed for the application of pipeline heating and plane heating equipment, such as plastic machinery, food machinery, aluminum plastic machine, roller equipment, heating, boiler, oil, and natural gas transmission, etc. With stronger industry pertinence and better energy-saving effect, this product adopts the fifth generation DSP digital processing platform technology of our company, open application structure, wide inductance to adapt to the coil range, through the digital programmable control system, it can realize the special functions of different customers and different occasions, which brings great convenience to customers. It is an electromagnetic heating transformation project and supporting heating equipment Products.










1, Connect the power supply voltage of the cooling fan, but connect the 220V power when the fan is 220V, and connect the 380V power when the fan is 380V
2, Connected with cooling fan 220V / 380V (depending on the user, generally 380V)
3, When the external cooling fan is DC 24V, this interface is a switch that controls the 24V fan to work or stop. The two ends of the interface are actually the normally closed contact points of the relay output on the motherboard.
4, Dual AC 24V power supply (choose 4 or 5 when making half-bridge)
5, Dual AC 24V power supply (choose 4 or 5 when making half-bridge)
6, Single AC 16V power supply
7, Power indicator (red)
8, Work indicator light, flashing during standby, and always on (green) during work
9, External indicator light, led to the LED interface outside the chassis
10, The soft start interface is connected to the R / s interface outside the chassis (can be set to open or close work through F-20, factory default close work, open stop status
11, Finely adjust the power potentiometer. When there is a large deviation in power, this potentiometer can be adjusted
appropriately.
12, 32-bit high-speed DSP processor
13, Externally connected programmable operating display
14, Isolated RS485 communication interface
15, External load temperature detection interface 1, with an accuracy of ± 1 ° C (maximum 150 ° C) single-channel, default 1 is used to measure external working temperature
16, External load temperature detection interface 2, with an accuracy of ± 1 ° C (maximum 150 ° C)
17,Multi-function input interface (set by F-20)
(1)10K input for external connection potentiometer can adjust the power range from 20% to 100%
(2)Externally connected PID input (0 ~ 5V) input Do infrared thermometer or thermocouple conversion voltage 0 ~ 5V input to achieve the display temperature and control power size (up to 1000ºC can be measured and displayed)
18, Connect the high-frequency Mutual inductor and pay attention to the direction. If the direction is reversed, the power is very small
19, IGBT module drive (when doing half-bridge, choose 19, 20 or 23, 24)
20, IGBT module drive (when doing half-bridge, choose 19, 20 or 23, 24)
21, Connected to high voltage DC bus
22, IGBT temperature sensor interface
23, IGBT module drive (when doing half-bridge, choose 19, 20 or 23, 24)
24, IGBT module drive (when doing half-bridge, choose 19, 20 or 23, 24)
25, Connected to high voltage DC bus
26,RS485 communication interface, connect A ,B
27, Externally connected K-type thermocouple
28, Externally connected 12V relay drives other required loads, synchronized with the fan start/stop of the machine
| Name | Performance parameter |
|---|---|
| rated power | Three-phase 80KW |
| Rated input current | 110-120(A) |
| Rated output current | 180-200(A) |
| Rated voltage frequency | AC 380V/50Hz |
| Voltage adaptation range | constant power output at 300 ~ 400V |
| Adapt to ambient temperature | -20ºC~50ºC |
| Adapt to environmental humidity | ≤95% |
| Power adjustment range | 20% ~ 100% stepless adjustment(That is: adjustment between 0.5 ~ 80KW) |
| Heat conversion efficiency | ≥95% |
| Effective power | ≥98%(Can be customized according to user needs) |
| working frequency | 5~40KHz |
| Main circuit structure | Full bridge series resonance |
| Control System | DSP-based high-speed automatic phase-locking tracking control system |
| Application mode | Open application platform |
| monitor | Programmable digital display |
| start time | <1S |
| Instantaneous overcurrent protection time | ≤2US |
| Power overload protection | 130% instantaneous protection |
| Soft start mode | Fully electrically isolated soft start heating / stop mode |
| RS485 communication | Modbus RTU standard communication protocol |
| Support PID adjustment power | Identify 0-5V input voltage |
| Support 0 ~ 1000 ºC load temperature detection | Accuracy up to ± 1 ºC |
| Adaptive coil parameters | 50 square line, length 50m, inductance 110 ~ 120uH |
| Coil to load distance(Thermal insulation thickness) | 20-25mm for circle, 15-20mm for plane, 10-15mm for ellipse and within 10 mm for super ellipse |
The main function is to provide efficient heating for various applications including pipeline heating and plastic machinery, utilizing advanced induction heating technology.
The device supports RS485 communication with Modbus RTU protocol, allowing for remote monitoring of operational parameters and fault signals.
The heater offers several heating modes including maximum power heating, curve heating, and multi-section heating for flexible operation.
It includes overheat, overvoltage, undervoltage, lack of phase, overcurrent protections, and temperature sensor fault detection to ensure safe operation.
The rated power is three-phase 80KW with a rated voltage frequency of AC 380V/50Hz.
Yes, the power can be adjusted steplessly from 20% to 100%, allowing for precise control of heating.
The heat conversion efficiency is greater than or equal to 95%, ensuring effective heating with minimal energy loss.
The heater is designed to operate within an ambient temperature range of -20ºC to 50ºC.
The device can be started using a remote boot, keyboard boot, or external terminal boot, providing flexibility for operation.
It can be used in various applications including heating for plastic machinery, food machinery, and in oil and gas transmission.
Yes, the device has external fault signal input and local fault signal output for improved monitoring and control.
The heater can measure the size of the load inductance and will trigger an alarm if it's too large or too small, activating protective functions.
The device can detect and display load temperatures up to 1000ºC with an accuracy of ± 1ºC.
The heater can be connected to a cooling fan that operates at either 220V or 380V, depending on user requirements.
The soft start mode provides a fully electrically isolated soft start for heating and stopping, enhancing equipment longevity and safety.
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