Hydraulic Wire Rope Sling Making Pressing Machine

It is a hydraulic swaging/pressing machine designed to form ferrules, sleeves and end fittings on wire rope slings for lifting, rigging and other industrial applications.

The described unit features a servo system, 380V supply, 4 kW motor, ~5 ton weight, max press power 5000 kN, return force 20000 kN, max working pressure 56 MPa, slide stroke 43 mm, max piston movement 100 mm, piston down speed 8 mm/s, and overall dimensions 1450 x 600 x 1500 mm.

For the described model it supports up to Ø32 mm in a single press and up to Ø42 mm using multi-pressing. Other model variants in the PT series allow larger diameters (see model table for details).

Yes — the die table is designed for easy die changes, so you can press other compatible products by fitting the appropriate dies (dies are high-quality, heat-treated tool steel).

Machinery test reports and outgoing inspection videos are provided with the machine to verify performance. Standard safety features such as emergency stop, pressure relief and guarding should be in place; final configuration may vary by supplier.

Swage components are forged from high-strength alloy steel; the swager body is machined from a single block for long service life. Dies undergo quenching, tempering and other heat treatments for durability.

Piston down speed for the described model is 8 mm/s and up speed is optimized by a high/low pressure pump system. Actual cycle time depends on stroke, material and operation method — typical swaging cycles are often in the order of 10–30 seconds per operation.

This unit requires a 380V three-phase supply and adequate supply capacity for the 4 kW motor (plus auxiliary loads). Because the machine weighs about 5 tons, a reinforced, level floor and suitable anchoring/foundation are recommended.

Regular maintenance includes hydraulic oil level and cleanliness checks, periodic filter replacement, inspection of dies and tooling, checking hydraulic hoses and fittings for leaks, and lubrication of moving parts. Follow the manufacturer's maintenance schedule for oil type and service intervals.

Yes — dies, seals and other spare parts are available. Contact the supplier for part numbers, availability and lead times. Keeping a set of commonly used dies and wear parts on hand is recommended for high-volume production.

Yes. Multi-pressing uses staged or multiple die operations to form larger or more complex ferrules than a single press can handle. The PT-series specification shows higher multi-pressing diameters for larger models.

The machine is supplied with test reports and outgoing inspection videos to demonstrate performance. Additionally, dies are manufactured from high-quality die steel and undergo heat treatment to ensure consistent pressing quality.

Yes — the PT series includes multiple models (PT-200 to PT-1600) with varying press powers, piston strokes and capacities. Contact the manufacturer to select the model that matches your required rope diameter, production rate and press force.

Suppliers typically offer installation support, operator training and troubleshooting assistance. Confirm with your vendor about on-site commissioning, training packages and warranty/support terms before purchase.