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>>PVC Plastic pipe making machine is mainly used in the production of Agricultural water supply & water discharge system, architectural water supply & discharge system, wire laying system, etc. purposes. >>The unit consists of Conical (Parallel) double screw extruder-PV...
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>>PVC Plastic pipe making machine is mainly used in the production of Agricultural water supply & water discharge system, architectural water supply & discharge system, wire laying system, etc. purposes. >>The unit consists of Conical (Parallel) double screw extruder-PVC pipe mold-Vacuum forming tank-Haul-off machine-Cutting machine-Stacker/Belling machine. >>And the line can be equipped with Comptroller thickening instrument or computer ink-jet printer, etc. to achieve the production and manufacture of high-grade tubing.>>Process Flow: Screw Loader for Mixer→ Mixer unit→ Screw Loader for Extruder→ Conical Twin Screw Extruder → Mould → Vacuum Calibration Tank → Four claws Haul-off → Planetary Saw Cutter → Belling machine/ Tripping Table → Final Product Inspecting &Packing

Details Images

Conical twin screw extruder
>>High specific output for gentle plastification of PVC material
>>High melt homogenity even with high-filled material formulations
>>Optimized material feeding system for stable production of PVC-U powder
>>Bimetallic material screw and barrel ensuring long time working without trouble
>>Suitable for PVC-U high-filled pipe production
>>Output range from 150kg/h-900kg/h
>>Touch screen control panel
>>User friendly software developed by KITECH
>>AC motor drive by inverter
>>Vertical integrated structured gear box
>>Equipped with degassing zone

PVC pipe die head
>>Suitable for PVC-U and CPVC pipe production
>>Diameter range from Ø16 to Ø1000 mm
>>High melt homogenity
>>Low pressure built up even with high outputs
>>Melt channel distribution system
>>Equipped with seramic heaters
>>Pipe head carriage for easy movement
>>Pipe heads are designed according to application requirements.
>>Easy maintenance thanks to the optimized and proven designed construction

Vacuum cooling tank
>>Suitable for PVC pipe production
>>Diameter range from Ø16 to Ø1000 mm
>>Length up to 12000mm
>>304 stainless steel with painted outer surface
>>Special water sprays are located on the best position for cooling the pipe efficiently
>>Special and easy adjusted pipe supports for each pipe diameter
>>Installed vacuum and water pumps can work without any maintenance for long times
>>Special cooling baths can be designed for specific extrusion production

Haul off
>>Pipe range from Ø16 to Ø1000 mm
>>High pulling force without lose the shape of the pipes
>>Equipped with 2, 3, 4, 6, 8 or 10 caterpillars according to the application
>>Motorized positioning of the lower caterpillars
>>Simple operation
>>Completely closed protection for maximum safety
>>Chain conveyors with special rubber pads on chains which do no mark on the pipe.
>>Synchronization with the extruder screw speed allows stable production during changing the production speed

Planetary cutter
>>Automatic synchronisation with extrusion speed
>>Planetary equipped with disk and milling cutter for cut and chamfering
>>Touch screen control panel
>>User friendly software developed by KITECH
>>All movements are motorised and controlled by control panel
>>Pipe blocking vices device
>>Type of the cutting unit is chose depend on pipe
>>Less maintenance needs
>>Completely closed and secured machine for maximum safety

Belling machine
>>Suitable for PVC pipe production
>>Universal automatic belling machines for 4 different socketing types
>>Diameter range from Ø20 mm to Ø1000 mm
>>Socket forming: smooth (solvent cemented)
>>Socket forming: shaped for insertion of rubber gasket (blowing system)
>>Socket forming: collapsible system
>>Socket forming: auto-load rubber gasket
>>Touch screen control panel
>>User friendly software developed
>>Automatic synchronisation with extrusion speed
>>Pneumatic, hydraulic and motorized movements
>>High quality belling tools
Product Paramenters
| Diameter ranges(mm) | Extruder model | Max. Capacity(kg/h) | Max. lineal speed(m/min) | Extruder motor power(kw) |
| 16-32 (4-cavities) | ACE65/132 | 300 | 10*4 | 37 |
| 20-63 (Dual) | ACE65/132 | 300 | 15*2 | 37 |
| 50-160 | ACE65/132 | 300 | 8 | 37 |
| 75-250 | ACE80/156 | 500 | 6 | 55 |
| 110-315 | ACE80/156 | 500 | 4 | 55 |
| 75-160 (Dual) | ACE92/188 | 850 | 6 | 110 |
| 315-630 | ACE92/188 | 850 | 1.2 | 110 |
| Technical Parameter of Main extruder | |||||
| Model | Power
(kw)
| Screw Diameter (mm) | Screw Qty. | Designed Output (kg/h) | Dimension(L*W*H)
(mm)
|
| ACE-45/90 | 15 | Φ45/90 | 2 | 70 | 3360x1290x2127 |
| ACE-51/105 | 18.5 | Φ51/105 | 2 | 100 | 3360x1290x2127 |
| ACE-55/110 | 22 | Φ55/110 | 2 | 150 | 3620x1050x2157 |
| ACE-65/132 | 37 | Φ65/132 | 2 | 300 | 3715x1520x2450 |
| ACE-80/156 | 55 | Φ80/156 | 2 | 400 | 4750x1550x2460 |
| ACE-92/188 | 110 | Φ92/188 | 2 | 750 | 6725x1550x2814 |
| >>PVC Plastic pipe making machine | is mainly used in the production of Agricultural water supply & water discharge system, architectural water supply & discharge system, wire laying system, etc. purposes. >>The unit consists of Conical (Parallel) double screw extruder-PVC pipe mold-Vacuum forming tank-Haul-off machine-Cutting machine-Stacker/Belling machine. >>And the line can be equipped with Comptroller thickening instrument or computer ink-jet printer, etc. to achieve the production and manufacture of high-grade tubing.>>Process Flow: Screw Loader for Mixer→ Mixer unit→ Screw Loader for Extruder→ Conical Twin Screw Extruder → Mould → Vacuum Calibration Tank → Four claws Haul-off → Planetary Saw Cutter → Belling machine/ Tripping Table → Final Product Inspecting &Packing |
|---|
The machine is designed to produce PVC-U and CPVC pipes, suitable for agricultural water supply, architectural water supply, and wire laying systems.
The output range for the extruder is between 150 kg/h to 900 kg/h, depending on the specific model and configuration used.
The machine can produce pipes with diameters ranging from Ø16 mm to Ø1000 mm.
Yes, the extruder is equipped with a touch screen control panel and user-friendly software developed by KITECH.
The maximum line speed varies based on the specific configuration, but it can reach up to 10 meters per minute.
Yes, the conical twin screw extruder is optimized for gentle plastification and high melt homogeneity, even with high-filled material formulations.
The machine includes completely closed protection for maximum safety, as well as motorized movements and pipe blocking vices for secure operation.
The vacuum cooling tank is designed to cool the pipes efficiently with special water sprays and can accommodate pipe lengths of up to 12000 mm.
The machine is designed for low maintenance needs, with several components built for long-lasting operations without frequent upkeep.
Yes, the belling machine can form various socket types, including smooth, shaped for rubber gaskets, collapsible systems, and auto-load rubber gaskets.
The production line consists of a conical twin screw extruder, PVC pipe mold, vacuum forming tank, haul-off machine, cutting machine, and a stacker/belling machine.
Yes, training and support are typically provided to ensure operators can efficiently and safely run the machine.
The warranty period may vary by supplier, but generally, it is advisable to check with your manufacturer or distributor for specific warranty details.
Yes, the machine can be equipped with additional features such as thickening instruments or computer ink-jet printers based on production requirements.
The energy requirements depend on the specific model, but the extruder motor power ranges from 15 kW to 110 kW, depending on the diameter and capacity.
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