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Product Description
Description:
Patent small laboratory film blowing machine, suitable for the development of various new materials, the dispersion performance measurement of color masterbatch, the optimization of production process parameters, the study of the film blowing performance of various materials, it is a scientific research, teaching demonstration, and production enterprise experiment Room use.
| A.Device Description | |
| 1.Name | Laboratory film blowing machine |
| 2.Model | ZL SCM25-PLC |
| 3. Classification | Blown film |
| 4. The overall dimensions (L*W*H) | 2100*650*1900mm |
| 5. Weight: | 270KG (net weight) |
| 6. Total power | 8.0KW (approximately 5.0KW in actual use) |
| 7.Patent number | ZL2015 2 025 1205.7 |
| B.Using condition | |
| Electric resource | 220V, 1PHASE, 50HZ |
| Plastic raw materials | PE(except the special material) |
| Bowing width | 100-150mm |
| Capacity(Theoretical value) | 0.5-2.0kg/h |
| Minimum single usage | 200g |
| Bowing thickness | 0.01-0.10mm |
| Whole machine control method | PLC |
| Move method | Fuma Wheel F60 |
| C.Main parts specification | |
| 1.SJ25/30 single screw extruder | |
| Barrel screw diameter | Φ25mm |
| Screw length to diameter ratio | 30:1 |
| Barrel screw material | 38CrMoAlA |
| Nitriding depth | 0.4~0.7mm |
| Surface hardness | HV940~1050 |
| Screw surface treatment | Hard chrome plated on the surface |
| Screw structure | Double-pass mixing section-special screw structure to enhance plasticization |
| Barrel heating way | Electric heating |
| Screw speed | 10 ~ 60rpm |
| Motor form | Dedicated servo motor |
| Motor Power | 2300W |
| Speed mode | Servo governor |
| Gearbox | Planetary gearbox |
| Speed control | High precision 0.01RPM---digital input |
| temperature control | SSR |
| way to control | PI control |
| Barrel temperature control area | Zone 3 |
| 2.Mould | |
| Blown film type | Die up |
| Die caliber | Φ30mm |
| Mould structure | Spiral structure |
| Runner processing | Internal and external electroplating-polishing treatment |
| heating method | Electric heating |
| 3.Blowing Machine | |
| Blowing width | 100--150mm |
| Traction Roller diameter | Φ 85mm |
| Traction Roller length | 300mm |
| Active roller | Chrome roller |
| Passive roller | Anti-static roller |
| Traction Roller drive | Independent drive |
| Traction motor | JSCC (German brand) |
| Frequency converter | JSCC (German brand) |
| Traction gearbox | High-precision gearbox--JSCC(German brand) |
| 4. Winding machine | |
| Winding method | Friction winding |
| Friction roller | Anti-static roller |
| Winder motor | Inverter motor |
| Motor brand | JSCC (German brand) |
| Speed mode | Frequency conversion speed regulation--JSCC (German brand) |
| 5. Centralized control | |
| Way to control | Centralized control PLC+ screen |
| Control panel | Siemens |
| PLC | Siemens |
| SSR | Good |
| Contactor | Siemens |
| Governor | Servo Control |
| 1.Name | Laboratory film blowing machine |
|---|---|
| 2.Model | ZL SCM25-PLC |
| 3. Classification | Blown film |
| 4. The overall dimensions (L*W*H) | 2100*650*1900mm |
| 5. Weight | 270KG (net weight) |
| 6. Total power | 8.0KW (approximately 5.0KW in actual use) |
| 7.Patent number | ZL2015 2 025 1205.7 |
| Electric resource | 220V, 1PHASE, 50HZ |
| Plastic raw materials | PE(except the special material) |
| Bowing width | 100-150mm |
| Capacity(Theoretical value) | 0.5-2.0kg/h |
| Minimum single usage | 200g |
| Bowing thickness | 0.01-0.10mm |
| Whole machine control method | PLC |
| Move method | Fuma Wheel F60 |
| Barrel screw diameter | Φ25mm |
| Screw length to diameter ratio | 30:1 |
| Barrel screw material | 38CrMoAlA |
| Nitriding depth | 0.4~0.7mm |
| Surface hardness | HV940~1050 |
| Screw surface treatment | Hard chrome plated on the surface |
| Screw structure | Double-pass mixing section-special screw structure to enhance plasticization |
| Barrel heating way | Electric heating |
| Screw speed | 10 ~ 60rpm |
| Motor form | Dedicated servo motor |
| Motor Power | 2300W |
| Gearbox | Planetary gearbox |
| Speed control | High precision 0.01RPM---digital input |
| temperature control | SSR |
| Barrel temperature control area | Zone 3 |
| Blown film type | Die up |
| Die caliber | Φ30mm |
| Mould structure | Spiral structure |
| Runner processing | Internal and external electroplating-polishing treatment |
| heating method | Electric heating |
| Blowing width | 100--150mm |
| Traction Roller diameter | Φ 85mm |
| Traction Roller length | 300mm |
| Active roller | Chrome roller |
| Passive roller | Anti-static roller |
| Traction Roller drive | Independent drive |
| Traction motor | JSCC (German brand) |
| Frequency converter | JSCC (German brand) |
| Traction gearbox | High-precision gearbox--JSCC(German brand) |
| Winding method | Friction winding |
| Friction roller | Anti-static roller |
| Winder motor | Inverter motor |
| Motor brand | JSCC (German brand) |
| Control panel | Siemens |
| PLC | Siemens |
| SSR | Good |
| Contactor | Siemens |
| Governor | Servo Control |
The Film Blowing Extruder is designed primarily for processing PVC and PE plastics, except for special materials.
The theoretical production capacity of the Film Blowing Extruder is between 0.5 to 2.0 kg/h.
The overall dimensions of the machine are 2100mm (L) x 650mm (W) x 1900mm (H) and it weighs approximately 270 kg.
The minimum single usage of plastic raw material required for operation is 200g.
The machine is controlled using a PLC (Programmable Logic Controller) with a centralized control panel.
The total power requirement is 8.0KW, with approximately 5.0KW used in actual operation.
The blowing width range of the Film Blowing Extruder is from 100mm to 150mm.
The thickness range of the blown film that can be produced is from 0.01mm to 0.10mm.
The machine uses electric heating for barrel heating and the heating of the mould.
Yes, the Film Blowing Extruder is suitable for research, teaching demonstration, and experimental use in production enterprises.
The machine features motors and frequency converters from JSCC, which is a German brand known for high precision.
The screw speed in the extruder can range from 10 to 60 rpm.
Warranty details should be confirmed with the supplier, but typically, manufacturers offer a warranty for parts and labor.
Installation services may vary by supplier. Please check with your distributor for specific details regarding installation.
The patent number for the Film Blowing Extruder is ZL2015 2 025 1205.7.
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