B21, China Town Mall, Midrand
Cyclone Desand Ore Separator Mineral Processing Plant Mine Lab Testing Equipment Gravity Hydrocyclone
- Section : Machinery
- Category : Mining Machinery
- SKU : 1601164831718
Products Description
Equipment description:
Dense medium cyclones are divided into two categories: pressure-feeding and non-pressing-feeding,but their separation principles are basically the same.
The dense medium suspension and minerals are subjected to centrifugal force in the cyclone, so that the suspension is stratified according to density, and the minerals in the suspension achieve the separation effect according to different densities.
The high density heavy products are concentrated on the outer wall, and are discharged through the heavy product discharge port along the outer spiral movement; the low-density light products are discharged through the overflow port in the negative pressure area at the center of the cyclone along the inner spiral, thus achieving high efficiency and accuracy sorting.
Operational principle:
◆The selected raw coal is fed from the top central pipe of the first-stage cylindrical cyclone.
◆Qualified resuspension liquid is fed tangentially from the lower part of the cyclone after being pressurized by the medium pump.
◆ The selected material is under the action of centrifugal force field and density field
-The light product is discharged from the central tube at the lower end of the cyclone through the internal swirl flow along with a part of the heavy suspension with a lower density, and becomes clean coal;
-The heavy product and part of the heavy-suspension liquid with higher density pass through the external cyclone upward along the inner wall of the cyclone, and enter the second section of cylindrical conical cyclone;
-The materials entering the second section of the cylinder are sorted, and the medium coal and gangue are discharged.
| Unpressure three product heavy dielectric cyclone | ||||
| Dimensions | File particle size/mm | Feed pressure/MPa | processing power/(t/h) | Medium cycle volume/(m3/h) |
| WTMC500/350 | ≤20 | 0.05～0.08 | 35～50 | 140～180 |
| WTMC600/400 | ≤30 | 0.06～0.10 | 50～80 | 180～300 |
| WTMC710/500 | ≤35 | 0.08～0.12 | 80～120 | 300～420 |
| WTMC780/550 | ≤40 | 0.09～0.13 | 100～150 | 420～540 |
| WTMC850/600 | ≤45 | 0.10～0.14 | 120～180 | 480～620 |
| WTMC900/650 | ≤50 | 0.12～0.16 | 140～200 | 560～700 |
| WTMC1000/710 | ≤55 | 0.15～0.18 | 180～230 | 700～800 |
| WTMC1100/780 | ≤60 | 0.18～0.22 | 220～280 | 800～1100 |
| WTMC1200/850 | ≤70 | 0.20～0.28 | 260～350 | 1100～1400 |
| WTMC1300/920 | ≤80 | 0.22～0.30 | 320～400 | 1400～1600 |
| WTMC1400/1000 | ≤90 | 0.28～0.38 | 400～500 | 1600～2000 |
| WTMC1500/1100 | ≤100 | 0.30～0.40 | 500～600 | 2000～2400 |
| Pressure has three product heavy medium hydrocyclone | ||||
| Dimensions | File particle size/mm | Feed pressure/MPa | processing power/(t/h) | Medium cycle volume/(m3/h) |
| YTMC500/350 | ≤20 | 0.06～0.10 | 35～60 | 180～250 |
| YTMC600/400 | ≤30 | 0.08～0.12 | 50～90 | 250～370 |
| YTMC710/500 | ≤35 | 0.09～0.14 | 90～130 | 370～540 |
| YTMC780/550 | ≤40 | 0.10～0.15 | 110～160 | 540～660 |
| YTMC850/600 | ≤45 | 0.13～0.16 | 120～180 | 650～750 |
| YTMC900/650 | ≤50 | 0.15～0.18 | 160～200 | 740～840 |
| YTMC1000/710 | ≤55 | 0.18～0.22 | 200～250 | 840～1050 |
| YTMC1100/780 | ≤60 | 0.20～0.24 | 240～280 | 1050～1250 |
| YTMC1200/850 | ≤70 | 0.22～0.28 | 300～380 | 1250～1600 |
| YTMC1300/920 | ≤80 | 0.26～0.32 | 350～450 | 1600～1900 |
| YTMC1400/1000 | ≤90 | 0.30～0.40 | 450～550 | 1900～2300 |
- Shipping Timeframes: All orders are processed within 2-5 business days (excluding weekends and holidays). After your order has been processed, the estimated delivery time is before 03 Feb, 2026, depending on customs, Please note that due to high demand, some items may experience longer shipping times, which will be communicated at order confirmation email.
- Order Processing Time: Please allow 2-5 business days for us to process your order before it is shipped . Orders placed after 16:00 on Fridays, or during weekends and public holidays, will begin processing on the next business day. Processing times may be extended during peak seasons or sales events.
- Manufacturing Time: Some products needs manufacturing time, the manufacturing process will take approximately 10-30 business days depending on the product. This timeframe may vary depending on the complexity of the product and current demand. but this will be communicated with you during order confirmation.
- Returns and Exchanges: We offer a 30-day return policy for most items. If you are not completely satisfied with your purchase, you may return it within 30 days of receipt for a refund or exchange. Items must be unused, in their original packaging, and accompanied by proof of purchase. Return shipping costs are the responsibility of the customer, unless the item was damaged or defective upon arrival.
1. What is the working principle of the Cyclone Desand Ore Separator?
The Cyclone Desand Ore Separator uses centrifugal force to separate minerals based on density. The dense medium suspension is stratified, allowing heavy products to concentrate on the outer wall and be discharged through the heavy product port, while lighter products are discharged through the overflow port.
2. What types of dense medium cyclones are available?
Dense medium cyclones are categorized into two types: pressure-feeding and non-pressing-feeding. Both types use similar principles for separation based on density.
3. What materials can be processed with this equipment?
This equipment can process various types of minerals and raw coal, effectively separating them based on their density.
4. What is the maximum feed pressure for the Cyclone Desand Ore Separator?
The maximum feed pressure varies by model, ranging from 0.05 MPa to 0.30 MPa, depending on the specific unit.
5. How does the separation process work?
The selected raw material is fed into the cyclone, where it interacts with a resuspension liquid. The centrifugal force and density field allow for the separation of light and heavy products, with clean coal and gangue being effectively sorted.
6. What is the processing capacity of the Cyclone Desand Ore Separator?
The processing capacity varies by model, with units capable of handling between 35 to 2400 tons per hour, depending on the specific cyclone dimensions.
7. Can the Cyclone Desand Ore Separator be used for lab testing?
Yes, this equipment is suitable for both mineral processing in industrial applications and lab testing, allowing for accurate density separation in a controlled environment.
8. What are the dimensions of the Cyclone Desand Ore Separator?
The dimensions of the cyclone separator vary by model, with sizes ranging from WTMC500/350 to WTMC1500/1100, accommodating different feed particle sizes and processing powers.
9. What is the medium cycle volume for the different models?
The medium cycle volume varies by model, ranging from 140 m3/h to 2400 m3/h, depending on the specific cyclone configuration.
10. Is installation and setup complicated?
Installation and setup can vary based on the specific model and site conditions. It is recommended to consult the installation manual or seek professional assistance for optimal configuration.
11. What maintenance is required for the Cyclone Desand Ore Separator?
Regular maintenance includes checking for wear on cyclones, ensuring proper function of the medium pump, and cleaning to prevent blockages. It's important to follow the manufacturer's guidelines for routine checks.
12. What safety measures should be taken when operating this equipment?
Operators should wear appropriate personal protective equipment (PPE), ensure proper ventilation, and follow safety protocols outlined in the operating manual to mitigate risks while using the separator.
13. What is the expected lifespan of the Cyclone Desand Ore Separator?
The lifespan can vary based on usage and maintenance, but with proper care, these separators can last several years, often exceeding a decade in industrial applications.
14. What is the difference between heavy and light product discharge?
Heavy products are concentrated along the outer wall and discharged through the heavy product port, while light products flow towards the center and are discharged through the overflow port.
15. Are there any accessories available for this equipment?
Yes, various accessories, such as pumps and additional cyclone units, can be purchased to enhance the functionality and efficiency of the Cyclone Desand Ore Separator.
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