Mining Machinery

Cyclone Desand Ore Separator Mineral Processing Plant Mine Lab Testing Equipment Gravity Hydrocyclone

SKU: 1601164831718
Category: Mining Machinery

Products Description

R32,100

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Section:: Machinery
Category:: Mining Machinery
SKU:: 1601164831718

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Product Description

Products Description

Equipment description:

Dense medium cyclones are divided into two categories: pressure-feeding and non-pressing-feeding,but their separation principles are basically the same.

The dense medium suspension and minerals are subjected to centrifugal force in the cyclone, so that the suspension is stratified according to density, and the minerals in the suspension achieve the separation effect according to different densities.

The high density heavy products are concentrated on the outer wall, and are discharged through the heavy product discharge port along the outer spiral movement; the low-density light products are discharged through the overflow port in the negative pressure area at the center of the cyclone along the inner spiral, thus achieving high efficiency and accuracy sorting.

Operational principle:

◆The selected raw coal is fed from the top central pipe of the first-stage cylindrical cyclone.

◆Qualified resuspension liquid is fed tangentially from the lower part of the cyclone after being pressurized by the medium pump.

◆ The selected material is under the action of centrifugal force field and density field

-The light product is discharged from the central tube at the lower end of the cyclone through the internal swirl flow along with a part of the heavy suspension with a lower density, and becomes clean coal;

-The heavy product and part of the heavy-suspension liquid with higher density pass through the external cyclone upward along the inner wall of the cyclone, and enter the second section of cylindrical conical cyclone;

-The materials entering the second section of the cylinder are sorted, and the medium coal and gangue are discharged.

Unpressure three product heavy dielectric cyclone
Dimensions	File particle size/mm	Feed pressure/MPa	processing power/(t/h)	Medium cycle volume/(m3/h)
WTMC500/350	≤20	0.05～0.08	35～50	140～180
WTMC600/400	≤30	0.06～0.10	50～80	180～300
WTMC710/500	≤35	0.08～0.12	80～120	300～420
WTMC780/550	≤40	0.09～0.13	100～150	420～540
WTMC850/600	≤45	0.10～0.14	120～180	480～620
WTMC900/650	≤50	0.12～0.16	140～200	560～700
WTMC1000/710	≤55	0.15～0.18	180～230	700～800
WTMC1100/780	≤60	0.18～0.22	220～280	800～1100
WTMC1200/850	≤70	0.20～0.28	260～350	1100～1400
WTMC1300/920	≤80	0.22～0.30	320～400	1400～1600
WTMC1400/1000	≤90	0.28～0.38	400～500	1600～2000
WTMC1500/1100	≤100	0.30～0.40	500～600	2000～2400

Pressure has three product heavy medium hydrocyclone
Dimensions	File particle size/mm	Feed pressure/MPa	processing power/(t/h)	Medium cycle volume/(m3/h)
YTMC500/350	≤20	0.06～0.10	35～60	180～250
YTMC600/400	≤30	0.08～0.12	50～90	250～370
YTMC710/500	≤35	0.09～0.14	90～130	370～540
YTMC780/550	≤40	0.10～0.15	110～160	540～660
YTMC850/600	≤45	0.13～0.16	120～180	650～750
YTMC900/650	≤50	0.15～0.18	160～200	740～840
YTMC1000/710	≤55	0.18～0.22	200～250	840～1050
YTMC1100/780	≤60	0.20～0.24	240～280	1050～1250
YTMC1200/850	≤70	0.22～0.28	300～380	1250～1600
YTMC1300/920	≤80	0.26～0.32	350～450	1600～1900
YTMC1400/1000	≤90	0.30～0.40	450～550	1900～2300

Frequently Asked Questions

What is the working principle of the Cyclone Desand Ore Separator?

The Cyclone Desand Ore Separator uses centrifugal force to separate minerals based on density. The dense medium suspension is stratified, allowing heavy products to concentrate on the outer wall and be discharged through the heavy product port, while lighter products are discharged through the overflow port.

What types of dense medium cyclones are available?

Dense medium cyclones are categorized into two types: pressure-feeding and non-pressing-feeding. Both types use similar principles for separation based on density.

What materials can be processed with this equipment?

This equipment can process various types of minerals and raw coal, effectively separating them based on their density.

What is the maximum feed pressure for the Cyclone Desand Ore Separator?

The maximum feed pressure varies by model, ranging from 0.05 MPa to 0.30 MPa, depending on the specific unit.

How does the separation process work?

The selected raw material is fed into the cyclone, where it interacts with a resuspension liquid. The centrifugal force and density field allow for the separation of light and heavy products, with clean coal and gangue being effectively sorted.

What is the processing capacity of the Cyclone Desand Ore Separator?

The processing capacity varies by model, with units capable of handling between 35 to 2400 tons per hour, depending on the specific cyclone dimensions.

Can the Cyclone Desand Ore Separator be used for lab testing?

Yes, this equipment is suitable for both mineral processing in industrial applications and lab testing, allowing for accurate density separation in a controlled environment.

What are the dimensions of the Cyclone Desand Ore Separator?

The dimensions of the cyclone separator vary by model, with sizes ranging from WTMC500/350 to WTMC1500/1100, accommodating different feed particle sizes and processing powers.

What is the medium cycle volume for the different models?

The medium cycle volume varies by model, ranging from 140 m3/h to 2400 m3/h, depending on the specific cyclone configuration.

Is installation and setup complicated?

Installation and setup can vary based on the specific model and site conditions. It is recommended to consult the installation manual or seek professional assistance for optimal configuration.

What maintenance is required for the Cyclone Desand Ore Separator?

Regular maintenance includes checking for wear on cyclones, ensuring proper function of the medium pump, and cleaning to prevent blockages. It's important to follow the manufacturer's guidelines for routine checks.

What safety measures should be taken when operating this equipment?

Operators should wear appropriate personal protective equipment (PPE), ensure proper ventilation, and follow safety protocols outlined in the operating manual to mitigate risks while using the separator.

What is the expected lifespan of the Cyclone Desand Ore Separator?

The lifespan can vary based on usage and maintenance, but with proper care, these separators can last several years, often exceeding a decade in industrial applications.

What is the difference between heavy and light product discharge?

Heavy products are concentrated along the outer wall and discharged through the heavy product port, while light products flow towards the center and are discharged through the overflow port.

Are there any accessories available for this equipment?

Yes, various accessories, such as pumps and additional cyclone units, can be purchased to enhance the functionality and efficiency of the Cyclone Desand Ore Separator.