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Product Description
corn flakes making machine with higher capacity cornflakes production line
Corn flakes is a kind of crispy food with strong grain taste.Adopting corn flour and other grain flours as their raw materials, through mixing,extrusion, flaking, drying, high temperature baking , flavoring and cooling , the raw materials will be made into tasty corn flakes and breakfast cereals . Just by changing the dies or choosing suitable production process, different shapes breakfast cereals can be available such as ring ,ball ,flake,star,letter etc .The corn flakes production line is highly automatic and high efficiency. All the machines choose the famous band motors and best accessories for installation. What's more ,we can configure the machines as your need
Main Features of breakfast cereal corn flakes making extrusion machine manufacturers
1) Simple structure in linear type ,easy in installation and maintation.
2) Adopting advanced world famous brand components in pneumatic parts ,electric parts and operation parts.
3) High pressure double crank to control the die opening and closing.
4) Running in a high automatization and intellectualization,no pollution
5) Apply a linker to connect with the air conveyor ,which can directly inline with filling machine .
Flow chart :
Mixer - screw conveyer- Twin-screw extruder -Sifter-Air conveyer -Flaking machine -Air conveyer - Three-layer oven - Hoister - Microwave Oven -Melting sugar machine -Sprayer sugar-Hoister -Roller - Air compressor- Hoister - Five-layer oven- Cooing machine
Flow chart diagram:
Our engineer could design the layout drawing according to your dimension of the factory for the corn flakes machines
Technical parameter for corn flakes extruder
| Model | InstalledPower
(KW) | Power Consumption
(kw) | Capacity
(kg/h) | Dimension(m) |
| DSE65 processing line | 74 | 52 | 100-150 | 17*1.2*2.2 |
| DSE70 processing line | 95 | 70 | 200-300 | 20*1.5*2.2 |
| DSE85 processing line | 139 | 102 | 300-500 | 28*3.5*4.3 |
Raw material:
Corn, rice, millets, wheat, oat, barley etc as ingredients. Please note that all the materials should be in powder(flour) or grits form.
Sample of corn flakes :
Equipment list in the corn flakes production line:
mixer→screw conveyor→twin screw extruder→air conveyor→dryer→hoister→flavoring drum and oil sprayer→cooling machine→packing machine
| Name | Mixer |
| Usage | To mix the raw materials evenly, fast speed, no leakage.
|
| Type | including Single axle and double shaft mixer |
| Motor | 3kw, 4kw, 7.5kw etc. |
| Capacity | 20kg/time, 50kg/time, 100kg/time, 200kg/time, 500kg/time etc. |
| Material | stainless steel, carbon steel |
| Name | Twin screw extruder(wet type/dry type) |
| Usage | To extrude the raw materials and make them to the required shape and size of the snack food pellets by mould |
| model | DSE65, 70, 75, 90, 95, 120, 135 |
| Motor | 22kw, 30kw, 55kw, 75kw, 90kw, 110kw etc. |
| Capacity | 100kg/h to 10 ton/h |
| Material | Screw materials 38CrMoAl stainless steel, carbon steel |
| Name | Flaking machine |
| Usage | The material are pressed into a sheet by two rotary circular rolls |
| Type | electrical |
| Motor | 1.1kw, 2.2kw, 5.5kw |
| Capacity | 100kg/h to 500kg/h |
| Material | stainless steel |
| model | DSE65, 70, 75, 90, 95, 120, 135 |
|---|
The corn flakes making machine can utilize various raw materials such as corn, rice, millets, wheat, oat, and barley, provided they are in powder or grits form.
The capacity of the corn flakes production line varies by model: DSE65 can produce 100-150 kg/h, DSE70 can produce 200-300 kg/h, and DSE85 can produce 300-500 kg/h.
Yes, by changing the dies or selecting different production processes, the machine can create various shapes of breakfast cereals, including rings, balls, flakes, stars, and letters.
Yes, the machine features a simple structure that is easy to install and maintain, and it operates with high automation and intellectualization.
The production line includes a mixer, screw conveyor, twin-screw extruder, flaking machine, air conveyors, ovens, cooling machines, and packing machines.
The power consumption depends on the model; for example, the DSE65 model has a power consumption of 75 KW, while DSE70 and DSE85 models have 95 KW and 139 KW respectively.
The production process involves mixing raw materials, extruding them into the desired shape, flaking, drying, baking, flavoring, and cooling.
The machine is primarily constructed using stainless steel and carbon steel, ensuring durability and food safety.
Yes, the machines can be configured according to your specific needs, including layout design according to your factory dimensions.
The machine utilizes famous brand motors for high reliability and performance, tailored for different components like pneumatic, electric, and operational parts.
The duration of the production process can vary based on capacity and specific setup, but it is designed for high efficiency to maximize output.
The corn flakes production line is designed to operate with no pollution, making it an environmentally friendly choice.
The dimensions vary by model. For example, the DSE65 model has dimensions of 17m x 1.2m x 2.2m, while DSE70 measures 20m x 1.5m x 2.2m.
The production line includes both single axle and double shaft mixers, designed for fast and even mixing of raw materials without leakage.
Yes, the machine can be used to produce cereals from various grains, not just corn, allowing for a diverse product range.
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